Wooden Round Maya Aztec Jewelry Box

by RoughWood81 in Workshop > Woodworking

6511 Views, 73 Favorites, 0 Comments

Wooden Round Maya Aztec Jewelry Box

Making Wooden Round Maya Aztec Jewelry Box | DIY
IMG_5866.jpg
IMG_5863.jpg
banner.jpg

Round Aztec jewelry box with walnut, top side decorated with laser cut Maya ornament.

Felt inside.

Finish with natural mineral oil.

The video is about the process of

Making Wooden Round Maya Aztec Jewelry Box


#jewelrybox #woodworking #lasercutting #laserengraving #maya #aztec

Supplies

Tools:


  • DIY Laser cutter/engraver 520x520mm, 5.5w
  • Handsaw IRWIN UltraFine
  • Hand router 1600 W,
  • Flat bit 50mm Diameter,
  • Roundover bit 10mm Radius,
  • Straight bit 12mm Diameter
  • Disk Sander

Components:


  • Walnut board 38 mm thickness, 210 mm width
  • Walnut sliced veneer 4.5 mm
  • Cherry sliced veneer 2.5 mm
  • Felt 3 mm
  • Glue: Titebond 3
  • Oil: Natural mineral oil for wood
  • 3M two-side stick tape
  • Wax

GitHub Link

Saw Off Two Identical Squares From the Board

Untitled.jpg
Untitled 2.jpg
Untitled 3.jpg

All sizes can be customized.

I took the sizes based on the material I have.

Material used: Walnut board 38 mm thickness, 210 mm width

Split One of the Pieces in Half Thickness

Untitled 4.jpg
Untitled 5.jpg
Untitled 6.jpg
Untitled 7.jpg
Untitled 8.jpg

The thicker one will be the base of the box, and the thinner one will be the top.

Flatten the Top and Bottom Sides of the Workpieces

Untitled.jpg
Untitled 2.jpg
Untitled 3.jpg
Untitled 4.jpg

I don't have a planer, so I used a DIY tool with a hand router and flat bit

Make a Tool for Hand Router (optional, Only for Big Hand Routers)

Untitled.jpg
Untitled 2.jpg
Untitled 3.jpg
Untitled 4.jpg

Usually, a hand router comes with tools for cutting circles, but my router turned out to be very large to cut a ring with a radius of 90mm. I quickly made an additional tool, simply fixing the router and rotating the workpiece on the plane.

Cut the Rings From the Thicker and Thinner Workpiece

Untitled 5.jpg
Untitled 6.jpg
Untitled 7.jpg

I used a 12mm straight bit simply because it was the only one I could find that had a working height of 40mm.

I would recommend using a smaller diameter, simply because it will reduce the load on the router and the groove will be smaller.

Laser Cut Round Shape for Top and Bottom Sides

Untitled.jpg
Untitled 2.jpg
Untitled 3.jpg
Untitled 4.jpg

I made a light engraving (barely noticeable) on the top part, this will come in handy when we glue the pattern elements.

Material: Walnut sliced veneer 4.5 mm

Glue the Bottom Side

Untitled.jpg
Untitled 2.jpg
Untitled 3.jpg
Untitled 4.jpg
Untitled 5.jpg

Glue: Titebond dark

Glue the Top Side

Untitled.jpg
Untitled 2.jpg
Untitled 3.jpg
Untitled 4.jpg
Untitled 5.jpg
Untitled 6.jpg
Untitled 3.jpg

For the top side I also laser cut a small outer ring of 2.5 cherry veneer. I glued it to create a height offset.

Polish the Top and Bottom Sides on a Flat Surface.

Untitled.jpg
Untitled 2.jpg

Sandpaper 200 grit

Glue the Inner Alignment Ring Inside the Top Side.

Untitled.jpg
Untitled 2.jpg
Untitled 3.jpg
Untitled 4.jpg

The height of the inner ring should be slightly greater than the height of the top side.

I laser-cut it from Walnut sliced veneer 4.5 mm, you can cut multiple rings if the height is insufficient.

Polish the Sides With a Disc Sander

Untitled.jpg
Untitled 2.jpg
Untitled 3.jpg

Make sure that the platform has 90 degrees.

Sandpaper disk: 320 Grit

Round Off the Chamfer

Untitled.jpg
Untitled 2.jpg
Untitled 3.jpg

I used an upside-down hand router and an extended with plywood base.

Roundover bit: 10mm radius

Hand Polishing

Untitled.jpg
Untitled 2.jpg
Untitled 3.jpg

Sandpaper: 220, 320, 400, 600 grit

Laser-cut the Decorative Pattern

Untitled 3.jpg
Untitled 2.jpg
Untitled.jpg

Download the SVG file below. (color marked for laser-cut and engraving).

Tip: I placed kitchen foil under the workpiece so as not to lose small parts.

Material: Cherry sliced veneer 2.5 mm

Downloads

Glue Decorative Elements to the Top Side

Untitled.jpg
Untitled 2.jpg
Untitled 3.jpg
Untitled 4.jpg

Laser Cut the Felt

Untitled.jpg

Stick the Felt Inside the Box Using Double-sided Stick Tape

Untitled 2.jpg
Untitled 3.jpg
Untitled 4.jpg
Untitled 5.jpg
Untitled 6.jpg

Finish With Wooden Oil

Untitled.jpg
Untitled 2.jpg
Untitled 3.jpg

Final Result

Untitled 4.jpg
Untitled 5.jpg
IMG_5862.jpg
IMG_5873.jpg