Wooden Bluetooth Speaker With Living Hinge

by mafearnside01 in Circuits > Speakers

429 Views, 6 Favorites, 0 Comments

Wooden Bluetooth Speaker With Living Hinge

PXL_20230301_205105261.jpg

This awesome wooden Bluetooth speaker is easy to laser cut and solder!

Supplies

Materials:

  • 3.7 Volt Lipo Battery
  • Wire
  • Solder
  • Barrel Jack
  • Switch
  • Bluetooth Audio Amp
  • Charging Port
  • 2 5 volt speakers
  • Heat Shrink
  • 1/4 in Baltic birch

Tools:

  • Soldering Iron
  • Helping Hand
  • Laser Cutter
  • Wire Strippers

Solder the Circuit

Speaker Wiring.jpg

We start by soldering the majority of the circuit. Connect the battery to the charger then connect wires to the four corners of the charging component, but only connect the OUT- wire to the Bluetooth audio amplifier's GND port. Then wire your two 5 volt drivers to the audio amplifier's L&R ports respectively. Lastly, attach a red wire coming out of the 5V port on the Bluetooth component which you'll attach to the switch later

Test the Components

PXL_20230208_205138350.MP.jpg

With the components connected like this, the speakers should be fully functioning while the battery is connected. You should test it not by connecting a device and playing some tunes. We assembled a simple prototype boombox for the acoustic effect and some style points.

Laser Cut the Wood Components

PXL_20230221_194759304.jpg
PXL_20230215_211815594.jpg

Design your own speaker or use our design here. The special part about this speaker is the living hinge design we have for the side walls. Remember to add holes for the speakers, charging port, and on/off switch. Be careful when bending your walls to that 180 degree circle as they can snap fairly easily. Ours broke a couple times during the process. Try using water to soften the wood allowing you to bend it to the desired angle.

Stain the Wood

PXL_20230321_183539881.jpg

Stain the wood with a stain of your choice. Be sure to use a brush to make sure the inside of the hinge is also stained.

Attach Electrical Components to Wood

Speaker Wiring (1).jpg
PXL_20230301_204502043.jpg

Make sure that you put in the barrel jack and switch before soldering up the circuit completely. Then attach the battery with tape/ hot glue. We used rivets to attach the speakers to the wood but you can use hot glue if you don't want the rivets to be visible.

Assemble the Speaker

PXL_20230321_184336236.jpg

Carefully snap together the side panels to the front and back faces of the speaker. And you're done!