Wood & Leather Pencil Case

by darbinorvar in Workshop > Woodworking

8279 Views, 123 Favorites, 0 Comments

Wood & Leather Pencil Case

instructable_pencil_case.JPG

Making your own pencil case is a great and very useful project. I decided to use cherry wood and some veg tanned leather, however any kind of wood or leather would work here. This is a perfect project if you have some wood and leather scraps on hand, and it's also a project that doesn't require a whole lot of tools. In terms of size, you can certainly customize this case to fit any number of pens and pencils you'd like.

The Wood

My Everyday Carry DIY Notebook & Pencil Case #EDC
Screenshot (1885).png
Screenshot (1886).png
Screenshot (1887).png
Screenshot (1888).png

I decided to use cherry for the wood, however you could really use any wood you have on hand. Something simple as pine, or a good opportunity to use any exotics you may saved for a small project.

I wanted the case to fit about three pencils, so I measured it to fit that size. In terms of joinery, I simply went with butt joints, because I didn't want to go with anything complicated.

The wood I worked with measured about 3/8 inch in thickness, and 1 1/4 inch for the front and back, and 7/8 inch for the sides. I simply planed down my pieces to fit the perfect size, and then to length with a hand saw.

Sides

Screenshot (1889).png
Screenshot (1890).png

Once the wood was mainly cut up, I decided to round the sides down for a sleeker profile. After marking with a pencil I used my coping saw to create a smooth angle.

Magnet

Screenshot (1891).png
Screenshot (1893).png
Screenshot (1894).png

I knew I wanted a clasp to be able to close the case, and after thinking about different methods, I decided to go with a magnet. I marked where the magnet would be located, and then carved out the section with a chisel. Once it fit snuggly, I mixed up some 5 min epoxy and glued it in.

Glue Up

Screenshot (1895).png
Screenshot (1897).png
Screenshot (1898).png

Once all the pieces were cut, sanded, and the magnet was glued in, I glued the box together using regular carpenters glue. I used several small clamps to keep the box together during glue up.

Shaping & Finishing

Screenshot (1899).png
Screenshot (1900).png
Screenshot (1901).png
Screenshot (1902).png

Once the box was glued up and dry, I rounded the corners all around using my spoke shave and carving knife. After that I sanded the case down and finished it with some of my own linseed oil polish.

I wanted the cherry a touch darker so I left it out in the sun to darken for a couple of hours, which works very nicely.

The Flap

Screenshot (1903).png
Screenshot (1904).png

To be able to close the box together, I decided to go for a leather flap. I used some 4-5 oz veg tanned leather.

First, I marked out how big of a flap I needed, taking the position down to the magnet, and a little extra, then I cut the leather to size.

Securing the Magnet

Screenshot (1905).png
Screenshot (1906).png
Screenshot (1907).png

To prepare for the magnet, I marked out where the fold would go, and I used a v-groove tool to make the fold crisp, and I removed some material with the skiver tool on the side that's going to be folded.

I positioned the magnet in the middle and added some contact cement to glue the flap in order to encapsulate the magnet.

Stitching

Screenshot (1908).png
Screenshot (1909).png
Screenshot (1910).png

Once the magnet was glued in, I punched some holes surrounding the magnet and sewed the end together so it won't come apart.

Securing the Leather to the Magnet

Screenshot (1911).png
Screenshot (1912).png
Screenshot (1913).png
Screenshot (1914).png
Screenshot (1915).png

In order to secure the leather to the back, I decided to drill a few holes on the bottom of the case, and then glue the leather to that space. Once glued in place, I drilled through the leather as well and stitched the leather to the wood for a stronger connection. And the case is ready!

Conclusion - Watch the Video!

My Everyday Carry DIY Notebook & Pencil Case #EDC

For a much better perspective, be sure to watch the video that goes over making the pencil case, as well as making an accompanying notebook!