D4E1 WOESH - Juggle Trestle #HOWESTIPO #CIRCUS

by BenVDS in Workshop > Woodworking

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D4E1 WOESH - Juggle Trestle #HOWESTIPO #CIRCUS

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We have developed a juggling trestle that learns you simple and fun circus techniques in a interactive way. Through a variety of exercises, you can work on improving your skills and hand-eye coordination. The exercises are learned step by step and are tailored to your personal abilities and level. Whether you are a beginner or already advanced, there are always suitable challenges for you. The exercises are structured at different levels, so everyone, can participate and develop. It's a great way to have fun while also improving yourself.

Supplies

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SUPPLIES

  • nylon rope 20m 3mm width B0CR693VN4
  • 3 PVC tubes 1cm width 8716507000192
  • 12 tennis balls 2540416
  • 1 pack of 100 screws 5,0 x 30 8720647802547
  • 2 ikea trestles 304.599.97
  • 4 wood firewood planks 70x1,8x270 5400392002869
  • 10 carabine hooks 8720147326611
  • 1 flexible ventilation tube 10cm width 2m length PCF-DPW100-10M
  • 1 wooden rod 10mm width 1m length 661 614
  • 2 hose clamps inox 20-F060/80
  • 1 pack of 25 O-ring screws 729530269229

TOOLS

  • orbital power sander
  • drill
  • drill press
  • miter saw
  • panel saw
  • drills : M5 M10 M12 M15
  • countersunk drill
  • 30mm wood drill bit
  • sandingpaper

Instruction Video

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https://www.youtube.com/watch?v=H7XQXktFyJ0

Making the Round Blocks

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  1. saw the rake so that you have that your pieces are 5cm long
  2. mark at 15mm from the top, this is where you will drill a hole
  3. clamp the pieces, and drill a hole where you marked with the 12M drill
  4. make the piece conical at the bottom, this can be done with some sanding paper
  5. drill a hole for the O-ring screw and screw it on


Making the Pens

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  1. cut the pens at 40mm
  2. sand the pens


Making the Tennis Balls on Rope

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  1. cut the rope to the desired length
  2. burn the end so the rope doesn't raffle
  3. drill a hole in the tennis ball
  4. put a knot on the ball and put the knot through the hole
  5. put a loop on the other end of the rope


PVC Tube

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  1. cut the pvc tube to the desired length
  2. clean the cut with some sandpaper

Making the Top Bar

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  1. sand the wood with the orbital power sander
  2. cut the wood at 171cm
  3. drill holes with the 30mm drill bit every 70mm starting at 19,4cm
  4. lower the blade on the pannelsaw so that it about 1cm sticking out
  5. cut the groove
  6. sand and debur the wood


Making the T-trestle

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  1. sand the wood with the orbital power sander
  2. cut two planks at 120cm and one at 60cm
  3. on the two planks mark every 70mm for a hole
  4. drill holes, start with one of the lower drill bits like M5 and work your way up to M15
  5. put a chamfer on each hole with the countersunk drill bit
  6. on the side of the plank, drill holes to attach the top plank
  7. on the other plank mark for 4 more holes like on the technical drawing
  8. drill 2 holes with the M10 drill bit, these are for the plugs to put the top bar on
  9. drill 2 holes with the M5, these are to screw it to the other two planks
  10. sand and debur the wood
  11. put the planks together
  12. screw 2 O-rings into each of the side planks


Repair

in case that anything breaks, the easiest solution is to individually remake and repair the affected part. This approach will be the most cost and time effective solution. Each component of the trestle is designed for easy replacement. By addressing issues on a part-by-part basis, you can maintain the functionality of the trestle.

Links

Most of the items in the links can be found in a supplies store, but here some links we found online so that you can choose what u do.

  • Ikea trestle https://www.ikea.com/be/en/p/mittback-trestle-birch-30459997/
  • tennis balls https://www.action.com/nl-be/p/2540416/slazenger-tennisballen/
  • pointed rake handle https://www.bol.com/be/nl/p/bezemsteel-hout-145cm-o-28mm/9300000029090590/?Referrer=&msclkid=6c265bb86f3814f2dbe73da54ed8a9f9
  • wooden rod https://www.vbs-hobby.com/buchenrundstab-a300273/?vcode=661614
  • O-rings https://www.bol.com/be/nl/p/schroefoog-zwart-4-0-x-30-mm/9300000034735914/?bltgh=s-1vPCxVl02JFWFqBCFCfw.2_30.32.ProductImage



Technical Drawings

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Cost for One Tool

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Assembly

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