Volume Box

Motivation
Every electric guitar player knows the struggle: it sounds amazing—but it’s loud. Sometimes, way too loud for the neighbors. So, I came up with a simple idea to tame the volume of my guitar amp—by reducing the electrical energy before it becomes a noise complaint.
The goal? Preserve great tone while keeping the peace. A small, clever solution to make big sound more neighbor-friendly.
Here is what I did in short:
Inside the cabinet, I’ve added a simple yet effective piece of guitar electronics: a 1 MΩ B-type potentiometer paired with a 220 kΩ resistor. This setup creates a smooth and usable volume curve, ideal for keeping the sound yet decreasing the loudness.
The high-value resistor helps maintain a tight, focused tone even at lower volumes—perfect for preserving clarity and dynamics. This passive volume control is designed to be placed in the effects loop of an amplifier (note: it only works with amps that have an FX loop).
It’s a very affordable and straightforward solution—but what makes it truly interesting is how it complements the overall design of the cabinet with its rusty looks.
Supplies
- some tools like soldering iron + consumables
- a 1 MΩ B-type potentiometer + 220 kΩ resistor
- 2 input jacks
- Hammond aluminium electronic enclosure
Grinding
To give the aluminum enclosure a rugged, well-worn look, I started by aggressively scratching the surface to create a rough, distressed texture. Then, I submerged it in a sodium hydroxide (NaOH) solution to strip away the oxide layer and further age the appearance.
After the chemical treatment, I thoroughly rinsed the enclosure with distilled water to neutralize any remaining residue and prevent unwanted reactions.
Rusty Look – DIY Electrochemical Finish



I wanted the enclosure to look like a rusty, weathered piece of metal—something with real character. So I picked up some red fabric dye (the kind you’d normally use in a washing machine to dye clothes) to experiment with.
To start, I filled a metal container (an old boiler) with a mix of the red dye powder, salt, acetic acid (vinegar), and water. I connected one wire to the boiler (serving as the anode) and another to the aluminum enclosure (which I wanted to color). But just soaking it in the solution didn’t do much—so I brought in a bit of electrochemistry.
I placed an insulating material at the bottom of the boiler to keep the enclosure from touching the metal directly. Then I hooked up a low-voltage power supply (around 9–12V), making sure the enclosure was the cathode (negative terminal). That’s important—this setup encourages the dye and ions to deposit onto the surface.
I let it run for about 2 hours.
Afterward, I rinsed the enclosure with clean water and left it soaking in fresh water for another 30 minutes. The result? Exactly the kind of aged, rusty look I was going for.
Final statement
I hope you enjoyed this little Instructable! To really round it off, I should add a wiring diagram and explain how the volume box fits into the signal path of a guitar amp. That way, it’s not just about the build—but also about how it works.
Update - After a Walkthrough With AI
🎸 Here's the more accurate picture:
Placing a passive volume box in the effects loop does affect the sound, but not in the same way as turning down the amp’s master volume or guitar volume.
✅ What it does:
- It reduces the signal level going into the power amp.
- This allows you to crank the preamp (for saturation and distortion) while keeping the overall volume lower.
- It’s a great way to get preamp distortion without shaking the walls.
⚠️ What it doesn’t do:
- It does not saturate the power amp, because the signal entering it is reduced.
- If your tone relies on power amp distortion (which is warmer, more dynamic, and often found in cranked tube amps), this setup will clean up that part of the sound.
Summary:
- Yes, it alters the sound—but in a controlled and useful way.
- You keep the preamp crunch, but lose power amp saturation.
- For many players, this is a great trade-off for home use.
Would you like me to add this clarification to your Instructable or portfolio? I can also help you explain the difference between preamp and power amp distortion visually if you'd like!
This was generated using MS 365 Copilot, after a small discussion on guitar amps.
Alternative Approche Suggested by AI
Great question! If you want to reduce loudness while preserving the full tonal character and working principle of your guitar amp, including power amp saturation, here are some solid alternatives:
🔧 1. Attenuators
What they do:
Attenuators sit between your amp’s power output and the speaker, soaking up some of the power so the speaker gets less volume.
Pros:
- You can crank both preamp and power amp for full saturation.
- Maintains natural amp dynamics and response.
- Some models include tone-shaping options.
Cons:
- Can get hot.
- Quality varies—cheap ones may color your tone.
Popular models:
- Two Notes Torpedo Captor
- Weber MiniMass
- Rivera RockCrusher
🎛️ 2. Load Boxes with Cabinet Simulation
What they do:
These replace the speaker entirely and simulate its response digitally or analog. You can record silently or send the signal to headphones or a PA.
Pros:
- Silent playing or recording.
- Full amp tone preserved.
- Often includes IR (impulse response) support for realistic cab sounds.
Cons:
- No physical speaker output.
- More complex setup.
Examples:
- Universal Audio OX
- Suhr Reactive Load
- Two Notes Torpedo Live
🧱 3. Isolation Cabinets
What they do:
A speaker is placed inside a soundproof box with a mic. You crank the amp, but the sound stays contained.
Pros:
- Real speaker and mic tone.
- Great for recording.
Cons:
- Bulky and expensive.
- Not ideal for live use.
🎧 4. Power Scaling / Variable Wattage Amps
What they do:
Some amps include built-in power scaling, reducing wattage while keeping the tone.
Pros:
- Integrated solution.
- Preserves tone at lower volumes.
Cons:
- Only available on certain amp models.
Comparison of Different Loudness Reducing Options - Generated by AI
The file contains a comparison on different loudness reduction methods.