USB Flash Drive in Car Key Shell

by MrTinkerer in Circuits > USB

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USB Flash Drive in Car Key Shell

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I thought it would be funny to have a flash drive that was branded Honda or Ford or Chrysler, etc. It just so happens I had a junk car key.


So I hacked of the key blade, hollowed out the plastic key head, and epoxied a flash drive inside.

  

Parts, Supplies and Tools

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Parts.

1. Flash Drive
2. Junk Key.

Supplies.
1. Epoxy

Tools.
1. Hack saw
2. Dremmel with milling bit.

Cut Off the Key Blade

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Get your hack saw and cut off the blade as close to the plastic head as possible.

Take Apart the Flash Drive

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Carefully take apart the Flash Drive.

Hollow Out the Key Head

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I got a 2.5 mm 2 flute end mill and attached it to my Dremel.

Using the highest speed possible, I removed the material in the middle of the key head.  This is tough work. In the head is the rest of the key blade (brass or steel), plastic and a microchip. Once the slot seems big enough I test fitted the flash drive.

Insert the Flash Drive and Epoxy in Place

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Mix up some epoxy and put it inside the hollow key head. Fill about half way.

Insert the Flash Drive.  Let cure. 

All done