Twisty Toy
I designed this simple twisty toy based on an epicyclic bar angular transmission. It's a cool little fidget toy that looks like it shouldn't turn. Works well as a stress reliever!
You can make this toy with either a wood lathe, or a 3d printer, or a laser cutter.
Supplies
Hardwood like maple and cherry
1/8" brass rod
3/8" dowel
CA glue, wood glue
Easy Build With 3D Printer
If you have access to a 3d printer then the easy version of the Twisty Toy is 3d printed. The files are included. 3d print the two barrels and clean/drill the holes with a 9/64" bit so that the brass rods insert and turn easily. Cut seven 5 inch long 1/8" diameter brass rod pieces and bend them 90 degrees in the middle. Then insert all of them into one of the barrels first; and one by one into the second barrel. Nice little puzzle right there! To make the toy permanent and prevent the barrels from slipping off you can use CA-glue to glue a couple of short stops onto the two center brass rods. That's it. You are ready to fidget during your next Zoom meetings!
Build With Laser Cutter
The prettier version uses wood barrels. I laser-cut a number of 3 to 5 mm thick cherry and maple disks (file attached) and then stacked and glued them into two 1-inch tall barrels. While gluing align the disks with two or three brass rods and check that the stack is straight up - not skewed. When the glue has dried, clean and redrill the 7 holes with a 9/64" drill bit so that the 1/8" brass rods turn easily. Make the brass angles as described in the previous step. Then trim, sand, and polish the outside of the barrels on a lathe (or drill press). I also made some spacers and end stops from a 3/8" maple dowel to CA-glue onto the center brass rods.
Downloads
Other Ways to Make the Twisty Toy
Without a laser cutter or 3d printer you can make the barrels on a lathe and drill the holes with your drill press. It should be obvious how to do this. The spacers and stops can be made from a 3/8" dowel.
For variety you can make bigger versions of the toy, or versions with fewer brass rods.
Cool animations of the underlying mechanical linkage are here:
Epicyclic Bar Angular Transmission
(Edit 2/21/2021) I just learned that this is also called a Hobson’s Joint, and I found this cool video of a Lego build:
Anyways, I'm still amazed that the toy actually turns! Enjoy!