Tilt Shotgun Shell Night Light!

by simon.w.nordberg in Circuits > LEDs

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Tilt Shotgun Shell Night Light!

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Build a really simple shotgun shell night light that turns on with a flip!

WARNING!

Do not try to do this with live ammunition! The shotgun shells used in this project were empty casings!

Materials

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  • 1 paper shotgun shell
  • 1 transparent plastic shotgun shell
  • 1 tilt ball sensor/switch
  • 2 bright white LEDs
  • 1 3v button cell battery ( I used a CR2032)

Tools

  • Soldering iron
  • Exacto knife, scalpel.

Basic Construction

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I was messing around with some old shotgun shells when I found that the metal casings would hold a 3v button cell battery perfectly if I removed the paper tube. Since the positive side of the button cell battery wraps around the edge of the battery I could place the battery inside the metal casing without it shorting out. I used bright white LEDs since normal ones could not emit enough light through the green plastic. I also tried green LEDs which worked quite well, but not as well as the bright white.

Preparations

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To remove the tube I had to drill out the compressed paper, soaking it in water, drilling again, cutting... When I was done I was left with this metal casing. This is where the battery will sit. Cut off the folds on the end of the plastic casing.

Circuit

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This is the circuit. It's a bit messy but it works. The LEDs are connected in parallel to the cylinder of the tilt switch which is then connected to the negative side of the battery.

Building

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I soldered the positive side of the LEDs to the shell casing and positioned the tilt switch node where the battery's negative side will be. The pictures show how it works; the tilt switch closes the circuit when it's turned right side up. When it's turned upside down, the tilt switch is open = the lights turn off. The primer acts as a part holding the battery connection in place.

Aesthetics

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This is what it looks like when I place the plastic casing oven the circuit! The plastic casing fits snuggly in the metal casing! It sort of looks like a huge fuse.

Finished

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This is what it looks like! When I flip it, it turns on and gives off a soft green light. Perfect for a night light!

PS. Thoughts...

It's been a few days since a built this now and I've come across a tiny problem. The tilt switch doesn't have a very good connection to the battery so it will flicker a bit. I soldered a small spring to the tilt switch to make a better connection and now it works fine. :)

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