Table Saw Workbench With Wood Storage

by ToolboxDivas in Workshop > Workbenches

41287 Views, 1022 Favorites, 0 Comments

Table Saw Workbench With Wood Storage

pic 36 Completed.JPG
pic 37 Completed.JPG
pic 38 Completed.JPG
pic 39 Completed.JPG

I recently got into woodworking. I am developing my skills and found a used portable table saw on Craigslist. I needed a place to store my table saw along with the reclaimed wood I was purchasing. I searched online for various plans and could not find exactly what I needed. I needed something mobile, compact and simple to build. SO I made a few sketches on a notepad. This is the first time I've taken on a challenge in woodworking where I'm building something from scratch, developing my own plans. I made a few mistakes. But I learned a lot. Most importantly, I learned it's ok to make mistakes. It's how you learn.

And yes my workbench is purple. I am a Diva after all!

Total Cost: $70 - $80

OK, Let's Get Dirty!

​Materials (costs Vary):

  • 2" X 4" X 96" – 8 boards without Optional Section 11 boards with Optional Wide Storage Section. Cost $2.76/each at Home Depot4’X4’ Pegboard. Cost $8.27 at Lowes
  • 2 – 50 piece boxes of 2 ½” pocket screws $4.97/each
  • 1 sheet OSB $8.25
  • Finishing Nails
  • Castor Wheels - Kobalt 4-Pack 3-in Rubber Locking Swivel Casters; $19.99 at Lowes

​Cuts:

Basic Workbench:

  • 10 – 21 5/16”
  • 1 – 21 ¾”
  • 3 – 23”
  • 2 – 24”
  • 4 – 26 9/16”
  • 5 – 32 ½”
  • 2 – 53”
    • Optional Wide Storage Section:
      • 4 – 8"
      • 2 – 32 ½"2 – 53"

Dimensions:

Dimensions 1.jpg
dimensions 2.jpg
dimensions 3.jpg
measurement fix.jpg
dimensions 5.jpg
dimensions 6.jpg
dimensions 7 .jpg
Dimensions 8.jpg
center beam description.jpg
shelf position.jpg

Instructions:

pic 1.JPG
Pic 2.JPG
pic 6.JPG

For this project I used pocket screws as my fastener of choice. While screws are a little more expensive than nails, screws, it made error correction a lot easier. Lets say I cut a piece incorrectly, I simply unscrewed the piece and replaced it with the appropriate piece. The length of the screw is determined by the thickness of the wood. In this case, I used 2x4's, which in actuality is 1.5" in thickness. So according to the Kreg Jig table the appropriate screw length for this project is 2½ inches.

I'm using the Kreg Jig Jr to drill the pocket screw holes.

All of the cuts are clean straight 90 degree cuts using a Miter saw.

Section 1:

Dimensions 1.jpg
shelf position.jpg
pic 3.JPG
pic 4.JPG
pic 5.JPG
pic 7.JPG

Start with the two ends of the form of the workbench.

If this were furniture, none of the screws would be exposed. However, This is for my garage so I made my life easier by not under-mounting the screws if the angle position for my arm was uncomfortable.

Ensure Shelves Are Level

pic 8 .JPG
pic 9.JPG

Ensure the two sides are level. It's ok to write on the wood and make notes. Instead of using a carpenter's pencil, I use art pencils like this red watercolor pencil

Section 2: Constructing the Base

dimensions 2.jpg
pic 10.JPG
pic 11.JPG
pic 12.JPG

Attach the bottom 2x4s flat side down to the two end pieces. This will provide stability.

Section 3:

dimensions 3.jpg
58090ee02e7fb678a900010c.jpeg
measurement fix.jpg

Attach the center support pieces as displayed in the pictures.

Section 4:

pic 14.JPG
pic 15.JPG

Ensure the pieces are level.

I double checked that the pieces were level by placing boards that were 3/4" in thickness under the table saw.

Section 5: Table Saw Support Beams

dimensions 5.jpg

Create a supportive base to hold the saw. Instead of a single board in the middle of the for the table saw I placed two beams at either side of the shelf so that I could place a dust bag under the table saw. The placement of this dust bag is really by trial and error. I think I will have to adjust the placement of the bag to ensure it captures as much sawdust as possible.

Section 6: Securing the Shelves

Dimensions 8.jpg
dimensions 6.jpg
pic 17.JPG
pic 18.JPG
pic 19.JPG

Secure the top shelving by adding the additional side support beams.

Optional Wide Storage Section:

dimensions 7 .jpg
pic 20.JPG
pic 21.JPG

Attach the pieces for the additional wide storage.

Cutting the Sheathing for the Shelves.

pic 22.JPG
pic 23.JPG
pic 24.JPG

Once the structure and its pieces are all secure and level, cut the OSB board for the shelves and secure with finishing nails.

Section 7: Attach the Locking Castor Wheels to the Bottom the The Workbench.

pic 25.JPG

ALMOST Done....

pic 29.JPG
pic 28.JPG
pic 30.JPG

Attach the table saw dust bag. I found this bag at Harbor Freight for $5.99.

PedBoard Backing

pic 31.JPG
pic 32.JPG
pic 33.JPG

Add additional storage by adding a pegboard to the back of the workbench. Attach the pegboard using a brad nailer/staple gun or you can use a hammer and nails. One 4'x4' pegboard will work. Simply cut the pegboard down to 34" (creating a 48"x34" piece).

The larger piece can be attached as cut. The remaining small piece should be cut down to 12"x34."

Now for Some Your Done!

DSC_0915.JPG

Prime and Paint

pic 34.JPG
pic 35.JPG

As for me...I need some color! I used the paint left over from an older project. Prime first.

Now I'm DONE!

pic 36 Completed.JPG
pic 37 Completed.JPG
pic 38 Completed.JPG
pic 39 Completed.JPG

For more details on this project visit Toolbox Divas.

Till Next Time. ~ T.