Table Saw Workbench With Wood Storage

by ToolboxDivas in Workshop > Workbenches

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Table Saw Workbench With Wood Storage

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I recently got into woodworking. I am developing my skills and found a used portable table saw on Craigslist. I needed a place to store my table saw along with the reclaimed wood I was purchasing. I searched online for various plans and could not find exactly what I needed. I needed something mobile, compact and simple to build. SO I made a few sketches on a notepad. This is the first time I've taken on a challenge in woodworking where I'm building something from scratch, developing my own plans. I made a few mistakes. But I learned a lot. Most importantly, I learned it's ok to make mistakes. It's how you learn.

And yes my workbench is purple. I am a Diva after all!

Total Cost: $70 - $80

OK, Let's Get Dirty!

​Materials (costs Vary):

  • 2" X 4" X 96" – 8 boards without Optional Section 11 boards with Optional Wide Storage Section. Cost $2.76/each at Home Depot4’X4’ Pegboard. Cost $8.27 at Lowes
  • 2 – 50 piece boxes of 2 ½” pocket screws $4.97/each
  • 1 sheet OSB $8.25
  • Finishing Nails
  • Castor Wheels - Kobalt 4-Pack 3-in Rubber Locking Swivel Casters; $19.99 at Lowes

​Cuts:

Basic Workbench:

  • 10 – 21 5/16”
  • 1 – 21 ¾”
  • 3 – 23”
  • 2 – 24”
  • 4 – 26 9/16”
  • 5 – 32 ½”
  • 2 – 53”
    • Optional Wide Storage Section:
      • 4 – 8"
      • 2 – 32 ½"2 – 53"

Dimensions:

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Instructions:

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For this project I used pocket screws as my fastener of choice. While screws are a little more expensive than nails, screws, it made error correction a lot easier. Lets say I cut a piece incorrectly, I simply unscrewed the piece and replaced it with the appropriate piece. The length of the screw is determined by the thickness of the wood. In this case, I used 2x4's, which in actuality is 1.5" in thickness. So according to the Kreg Jig table the appropriate screw length for this project is 2½ inches.

I'm using the Kreg Jig Jr to drill the pocket screw holes.

All of the cuts are clean straight 90 degree cuts using a Miter saw.

Section 1:

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Start with the two ends of the form of the workbench.

If this were furniture, none of the screws would be exposed. However, This is for my garage so I made my life easier by not under-mounting the screws if the angle position for my arm was uncomfortable.

Ensure Shelves Are Level

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Ensure the two sides are level. It's ok to write on the wood and make notes. Instead of using a carpenter's pencil, I use art pencils like this red watercolor pencil

Section 2: Constructing the Base

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Attach the bottom 2x4s flat side down to the two end pieces. This will provide stability.

Section 3:

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Attach the center support pieces as displayed in the pictures.

Section 4:

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Ensure the pieces are level.

I double checked that the pieces were level by placing boards that were 3/4" in thickness under the table saw.

Section 5: Table Saw Support Beams

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Create a supportive base to hold the saw. Instead of a single board in the middle of the for the table saw I placed two beams at either side of the shelf so that I could place a dust bag under the table saw. The placement of this dust bag is really by trial and error. I think I will have to adjust the placement of the bag to ensure it captures as much sawdust as possible.

Section 6: Securing the Shelves

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Secure the top shelving by adding the additional side support beams.

Optional Wide Storage Section:

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Attach the pieces for the additional wide storage.

Cutting the Sheathing for the Shelves.

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Once the structure and its pieces are all secure and level, cut the OSB board for the shelves and secure with finishing nails.

Section 7: Attach the Locking Castor Wheels to the Bottom the The Workbench.

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ALMOST Done....

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Attach the table saw dust bag. I found this bag at Harbor Freight for $5.99.

PedBoard Backing

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Add additional storage by adding a pegboard to the back of the workbench. Attach the pegboard using a brad nailer/staple gun or you can use a hammer and nails. One 4'x4' pegboard will work. Simply cut the pegboard down to 34" (creating a 48"x34" piece).

The larger piece can be attached as cut. The remaining small piece should be cut down to 12"x34."

Now for Some Your Done!

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Prime and Paint

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As for me...I need some color! I used the paint left over from an older project. Prime first.

Now I'm DONE!

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For more details on this project visit Toolbox Divas.

Till Next Time. ~ T.