TARDIS From a Single 2x4

by StephanP1 in Workshop > Woodworking

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TARDIS From a Single 2x4

0 Titel.jpg
⚔ Mobile-TARDIS from a single 2x4 , Part 1/2 Making!

To get an overview how I made this, watch the Video.

Cutting

1 Dimension.jpg
2 Teilen.jpg
3 Auftrennen.jpg

My 2x4 was an irregular 2x4 because it was 2"x 4"

But if you use a bandsaw instead of a table saw then a normal 2x4 is big enough!

My Tardis has only two walls, so I cut the 2x4 in two pieces, one for each wall.

I divided it in 10 pieces and cut 8 on the table saw

Dimensions

4 Schnittbild1.jpg
5 Schnittbild2a.jpg

The TARDIS has two walls and each wall is divided in a upper frame and a lower frame.

The dimension of the TARDIS depends from the 2x4 and the thickness of your saw blade.

Thickness of one stripe = (width / 10) - the thickness of your saw blade

Cut 8 stripes, the last piece is one saw blade thicker

Tilt these piece 90° and cut it in 5 stripes
Here the last piece is also one saw blade thicker. Use this for the bottom.

The height of the lower frame = (the length of the 2x4 - one saw blade )/2

The width is determined by the length of the crossbars (one stripe=6 crossbars)

The height of the upper frame is the half of the lower frame + the top

In the upper Frame the windows are equal with the fields in the lower frame

Making Half-lap Joints

6 Überlappung.jpg

All the crosspieces are joint with half-lap joints, made on the table saw

Gluing the Frame

7 Leimen1.jpg
8 Leimen2.jpg
10 Seiten anleimen.jpg
11 fussleiste anleimen.jpg
12 Oberteil zusammenleimen.jpg

I put all together and glued it with wood glue.

The Sign

13 Buchstaben aufkleben.jpg
14 Rahmen aufkleben.jpg
23 Schild ankleben.jpg

For the sign I used a 4mm plywood and painted it black.

The letters are printed on paper. I cut them out and glued them on the board.

The frame was built with finger-joints

Later I glued it on the upper frame.

Windows and Top

15 Sprossen verleimen.jpg
16 Kopfleiste leimen.jpg
17 Kopfleiste und Sprossen anleimen.jpg

Windows and top were made with half-lap joints and glued on the upper frame

Lock the Two Frames Together

17a Leistchen.jpg
17b Leiste anleimen.jpg
17c Brettchen anleimen.jpg
17d Stift anleimen.jpg

To lock upper frame und lower frame together I used some extra pieces of hardwood.

The upper frame gets 3 "fingers" and the lower frame 3 pockets.

Painting and Cover

18 anmalen.jpg
19 bespannen1.jpg
20 bespannen2.jpg
21 bespannen3.jpg
22 Überstand abschneiden.jpg

For the windows I used white cotton and for the walls blue cotton.

The Hinges

24 Scharnierklötzchen ankleben.jpg
25 Scharnier zusammenbinden.jpg

Instead of hinges I used wooden blocks with two holes and stitched them together with rubber band

Fine Tuning

25,5 Ecke einkleben.jpg
26 Lampe.jpg
27 Diagonalleiste.jpg

I closed the gap in the corner with an extra piece and I made a lamp wich sits on a diagonal bar.

If you like it, please vote for it in the 2x4 contest. Thank you.