Sudoku Coffee Table

by 1up Living in Workshop > Furniture

6946 Views, 69 Favorites, 0 Comments

Sudoku Coffee Table

TABLECOVERsp.jpg
20170731_013331.jpg
table3.jpg
table2.jpg

A coffee table inspired by Sudoku puzzles. Using four wood types that correspond to numbers on four layered, 4x4 Suduko patterns, I made a table top that is utterly covered in squares.

Plan & Prep

20170611_185140.jpg
20170609_190559.jpg
20170611_121134.jpg

I didn't do a whole lot of planning on paper for this, but I started by drawing out four Suduko patterns and figuring out the layers of each square.

Working back from what I wanted the finished size to be, I worked out that each center square would be 40x40mm, and the 4 rings around each of them would be 20mm wide.

I had a rummage through my wood rack, and emerged with some Oak, White Beech, Mahogany, and Teak...four nicely contrasting woods. Using a thicknesser I planed them down to a matching thickness of 20mm, and then ripped them into rods on a table saw. I ended up needing around 4.5m worth of these 20x25mm rods (for each wood).

If you don't have a workshop to play in you could simply buy it all ready machined or work to whatever the stock size is.

Squares in Squares in Squares in Squares....

20170611_141947.jpg
20170611_195922.jpg
20170612_192323.jpg
20170613_145052.jpg
20170613_151410.jpg
20170614_171837.jpg
20170616_184543.jpg

So for phase one it was time to make up the 16 squares.

Starting with a 40x40mm center squares (four of each colour), I cut sixteen 65mm lengths out of each woods 20x25mm rods, then glued and clamped them around the squares in a spiral.

After re-squaring the edges on my bench sander I went back in on the next layer (sixteen 105mm lengths) and simply wash, rinse and repeat for the final layer (sixteen 145mm lengths).

Once the sixteen squares were glued I sanded the face side flush with a random orbit sander, and re-squared the edges again.

...in Squares in a Square...in a Square

20170617_173119.jpg
20170618_125944.jpg
20170618_130205.jpg
20170620_120139.jpg
20170618_131934.jpg
20170619_154130.jpg
20170619_193121.jpg
20170620_135823.jpg

Now it was time to turn the sixteen squares into one big one.

Again, this was a gradual process that started by gluing them into pairs then fours. At this point I was starting to get worried about strength, so for gluing the four groups of four together I used spline joints (cutting a channel and joining them with a with a strip of wood...like a full length biscuit joint). As a design choice I also gave each edge a slight bevel to emphasise the squareiness.

After resquaring the edges one last time I had another dig in the wood pile and found some maple to use as a border for the whole thing. I machined in down and glued it on, again with spline joints and bevels.

Finish & Legs

20170713_134038.jpg
20170713_141204.jpg
20170713_190140.jpg
20170713_153521.jpg
20170713_221247.jpg
20170713_222420.jpg

After letting the wood settle for a few days I went at it with a random orbit sander using an 80 grit disc, then 120g, 180, then finally 400g. Between each grit I wet the surface to "raise the grain"

Before applying a clear wax finish I gave it a coat of sanding sealant, and final gentle rub with 1600g sandpaper by hand.

For the legs I simply ordered a set of legs from Amazon which screwed in place.

I'm really happy with how this table turned out and I'd love to see what someone else might do with the idea, or any thoughts on how it can be expanded upon. So please leave a comment below if you have any ideas.

Please check out my other 'ibles, and you can follow me on Instagram @1upLiving.