Solar Thermosiphoning Hot Tub Heater
by copernicus66 in Workshop > Solar
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Solar Thermosiphoning Hot Tub Heater
UPDATE: The latest configuration works!! Yesterday when I finished filling it with water, at 1:30, it was 68 degrees. It was 72 at 2:30, 78 at 4:30, today at noon 81, 2 pm 88, now at 3 pm 91 degrees! Plus, I can see the water pushing out of the hot return pipe from the solar collector.
Here's a video of that. The debris is good for illustration of the water flow, but next I'll have to get a filter to get it out of there.
http://youtu.be/VQHR0XhijPo
This is my version of a solar hot tub heater. The other Instructables I've read circulate the water through the heater using a mechanical pump. However, my system is based on a thermosiphon, in which passive heat exchange occurs through natural convection: Cold water falls down from the bottom of the hot tub into the solar heater. Warm water rises out of the heater & back up to the hot tub. This design works great for my situation since I wanted to position my heater below the level of the hot tub. Usually these heaters are mounted on the roof above the tub. But a tree shades my roof since I don't want it to be hot in the summer. It's June 12 in Omaha, & I still don't have AC in the cottage I'm building. So that's the tricky thing: If you want a thermosiphon effect, your tub has to be higher than your solar heat collector.
This here is my second try on the design of the collector. Coiling a garden hose round & round didn't create a thermosiphon, and THANKS to your comments and info gained from the failure, I'm using 1-1/4-inch rigid PVC in place of the garden hose. Also, I don't have the box tilted at 30 degrees anymore. Now it is lying flat on a gentle sloped bit of lawn with a just brick under the highest edge, so it's close to flat, but not completely.
Please read the excellent comments below for explanation on how the thermosiphon pump works.
Materials:
Here's a video of that. The debris is good for illustration of the water flow, but next I'll have to get a filter to get it out of there.
http://youtu.be/VQHR0XhijPo
This is my version of a solar hot tub heater. The other Instructables I've read circulate the water through the heater using a mechanical pump. However, my system is based on a thermosiphon, in which passive heat exchange occurs through natural convection: Cold water falls down from the bottom of the hot tub into the solar heater. Warm water rises out of the heater & back up to the hot tub. This design works great for my situation since I wanted to position my heater below the level of the hot tub. Usually these heaters are mounted on the roof above the tub. But a tree shades my roof since I don't want it to be hot in the summer. It's June 12 in Omaha, & I still don't have AC in the cottage I'm building. So that's the tricky thing: If you want a thermosiphon effect, your tub has to be higher than your solar heat collector.
This here is my second try on the design of the collector. Coiling a garden hose round & round didn't create a thermosiphon, and THANKS to your comments and info gained from the failure, I'm using 1-1/4-inch rigid PVC in place of the garden hose. Also, I don't have the box tilted at 30 degrees anymore. Now it is lying flat on a gentle sloped bit of lawn with a just brick under the highest edge, so it's close to flat, but not completely.
Please read the excellent comments below for explanation on how the thermosiphon pump works.
Materials:
- PVC tubes, elbows & Ts & glue
- Stuff to build the box. I used 2 pallets & some 2x lumber
- Sheet of rigid insulation
- Black garbage bag
- Silicone caulk
- Concrete blocks
- Black spray paint
Insulate & Caulk
I used materials I had around to build the enclosure of the solar collector. The size was dictated by the glass I had. I'm hoping the heater will work in cooler weather when it's sealed up real well.
Black Itar
I tried spraypainting foam board for a project in grade school & it melted. I could see this was going to happen here, so I used some Elmer's glue to stick down a black plastic garbage bag. And a few staples for good measure. Then I painted the wooden sides black.
Charge It With Water
Caulk the glass after ensuring there are no leaks in the PVC connections.
Wait for It to Warm Up
I'm still rebuilding. This green garden hose will be replaced by rigid 1-1/4-inch PVC tube plumbed into the plastic stock tank.
Now it's easy for me to see why the old design didn't create a thermosiphon pump. I'll update with results of the experiment.
Thanks for reading. Feel free to post suggestions.
Now it's easy for me to see why the old design didn't create a thermosiphon pump. I'll update with results of the experiment.
Thanks for reading. Feel free to post suggestions.