Simple Workbench
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Follows are simple instructions for putting together a rolling workbench.
Get Rid of Your Old Desk
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Put it on Criagslist and greatly under-price it so that someone will actually buy it.
Go Get Stuff
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You will need:
(x2) 48" x 36" x 3/4 plywood board
(x1) Set of adjustable bench legs
(x4) Locking casters with threaded rods
(x1) Miniwax Water-based Polycrylic
(x1) brush
(x1) fine grit sandpaper
(x1) pencil
(x1) tape measure
(x1) screwdriver
(x1) power drill with misc. drill bits
(x20) 1-1/4" wood screws
(x20) washers
(optional)
12" x 48" and/or 18" x 48" plywood board for storage shelves
Misc. nuts, bolts and washers
(Note that some of the links on this page are affiliate links. This does not change the cost of the item for you. I reinvest whatever proceeds I receive into making new projects. If you would like any suggestions for alternative suppliers, please let me know.)
Mark the Holes
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Lay the boards, one atop the other, on the ground. Measure 3.5" in from the edge and place the table leg upside down. When you are sure it is even with the table, use a pencil and trace the table leg's screw holes.
Drill
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Fasten the Bench Legs
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If you don't plan on adding shelves underneath later on, Hiroak has this to say:
You need to support the legs like the one with the shelf. If you are rolling that baby around and hits something your legs will fold under using wood screws. You should consider using carriage bolts and counter sinking them, then fill the holes with harding putty for a smooth surface.
Attach the Casters
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A standard counter is around 34" - 36".
Sand
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Brush it off when you are done.
Seal the Workbench
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Wheel the workbench into a well-ventilated space.
Stir your finish and apply a thin coat in one direction (either horizontal or vertical). Wait for it to dry.
Once dry, lightly sand it and then brush it off. Apply another coat of stain in the opposite direction that you did with the first coat.
Repeat this process alternating brush stroke direction four or five times.
Add Shelves (optional)
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When you are done, you can add shelves to the underside of the workbench so that you have some extra storage.
I didn't bother to finish the shelves or do anything too fancy with them. Basically, I drilled some holes in the plywood and bolted them down. It's not the prettiest, but it gets the job done.
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