Silver Cat Badge
![DIY Silver Cat Badge](/proxy/?url=https://content.instructables.com/F4D/3F9G/JX56YR05/F4D3F9GJX56YR05.jpg&filename=DIY Silver Cat Badge)
![序列 01[00_00_08][20190620-224337].png](/proxy/?url=https://content.instructables.com/FRW/F3N9/JX0O29ID/FRWF3N9JX0O29ID.png&filename=序列 01[00_00_08][20190620-224337].png)
![序列 01[00_04_56][20190620-225543].png](/proxy/?url=https://content.instructables.com/FBT/KLMC/JX0O29I4/FBTKLMCJX0O29I4.png&filename=序列 01[00_04_56][20190620-225543].png)
Hello,
It is time to build a cat badge for my Hugo. I wrote this instructable for documenting the whole manufacturing process of badge. Hope for your help.
Supplies
Major ingredient:
- silver material
- copper sheet
Minor ingredient:
- borax
- alum
Tools:
- welding torch and crucible
- handsaw
- smooth file
- punch and stamp holder set
- polisher
Prepping the Material
![序列 01[00_00_13][20190620-224404].png](/proxy/?url=https://content.instructables.com/FKA/BZ5U/JX0O29IH/FKABZ5UJX0O29IH.png&filename=序列 01[00_00_13][20190620-224404].png)
![序列 01[00_00_16][20190620-224412].png](/proxy/?url=https://content.instructables.com/FFO/QJ1H/JX0O29IK/FFOQJ1HJX0O29IK.png&filename=序列 01[00_00_16][20190620-224412].png)
![序列 01[00_00_24][20190620-224439].png](/proxy/?url=https://content.instructables.com/FSR/B4KX/JX0O29JK/FSRB4KXJX0O29JK.png&filename=序列 01[00_00_24][20190620-224439].png)
![序列 01[00_00_26][20190620-224544].png](/proxy/?url=https://content.instructables.com/FGM/7J7E/JX0O29LF/FGM7J7EJX0O29LF.png&filename=序列 01[00_00_26][20190620-224544].png)
Add the borax in the crucible.
Warm up with welding torching.
Adding silver material in the crucible and melting by heating.
Prepping the Silver Sheet
![序列 01[00_00_37][20190620-224600].png](/proxy/?url=https://content.instructables.com/FKI/PM1Y/JX0O29LG/FKIPM1YJX0O29LG.png&filename=序列 01[00_00_37][20190620-224600].png)
![序列 01[00_00_53][20190620-224638].png](/proxy/?url=https://content.instructables.com/FAR/AZHE/JX0O29LJ/FARAZHEJX0O29LJ.png&filename=序列 01[00_00_53][20190620-224638].png)
![序列 01[00_01_17][20190620-224712].png](/proxy/?url=https://content.instructables.com/FH6/Q1KK/JX0O29P6/FH6Q1KKJX0O29P6.png&filename=序列 01[00_01_17][20190620-224712].png)
After melting, allow it to cool in the water.
Press into silver sheet in the pressure machine.
Prepping the Cat Paw
![序列 01[00_01_32][20190620-224750].png](/proxy/?url=https://content.instructables.com/FUL/W6VL/JX0O2A0S/FULW6VLJX0O2A0S.png&filename=序列 01[00_01_32][20190620-224750].png)
![序列 01[00_01_45][20190620-224809].png](/proxy/?url=https://content.instructables.com/FGM/9HTZ/JX0O2A4S/FGM9HTZJX0O2A4S.png&filename=序列 01[00_01_45][20190620-224809].png)
![序列 01[00_01_52][20190620-224842].png](/proxy/?url=https://content.instructables.com/F4W/F62Y/JX0O2A8H/F4WF62YJX0O2A8H.png&filename=序列 01[00_01_52][20190620-224842].png)
![序列 01[00_02_06][20190620-224936].png](/proxy/?url=https://content.instructables.com/F3B/NUXW/JX0O2AN3/F3BNUXWJX0O2AN3.png&filename=序列 01[00_02_06][20190620-224936].png)
Draw the sketch of cat paw in the silver sheet.
Use the handsaw to saw off the cat paw from the silver sheet.
Grind it using the smooth file.
Punch
![序列 01[00_02_14][20190620-225005].png](/proxy/?url=https://content.instructables.com/F8K/D0U6/JX0O2AW4/F8KD0U6JX0O2AW4.png&filename=序列 01[00_02_14][20190620-225005].png)
![序列 01[00_02_20][20190620-225049].png](/proxy/?url=https://content.instructables.com/FAH/7O4Z/JX0O2AYM/FAH7O4ZJX0O2AYM.png&filename=序列 01[00_02_20][20190620-225049].png)
![序列 01[00_02_23][20190620-225109].png](/proxy/?url=https://content.instructables.com/FEI/Q5WV/JX0O2B40/FEIQ5WVJX0O2B40.png&filename=序列 01[00_02_23][20190620-225109].png)
Draw the name and contact number in the sheet.
Punch with stamp holder set.
Prepping the Cat Pad
![序列 01[00_02_42][20190620-225144].png](/proxy/?url=https://content.instructables.com/F79/SPO7/JX0O2B41/F79SPO7JX0O2B41.png&filename=序列 01[00_02_42][20190620-225144].png)
![序列 01[00_02_46][20190620-225151].png](/proxy/?url=https://content.instructables.com/FDL/3WA4/JX0O2BM8/FDL3WA4JX0O2BM8.png&filename=序列 01[00_02_46][20190620-225151].png)
![序列 01[00_02_51][20190620-225247].png](/proxy/?url=https://content.instructables.com/FEQ/Q1P1/JX0O2BQL/FEQQ1P1JX0O2BQL.png&filename=序列 01[00_02_51][20190620-225247].png)
Use the handsaw to saw off the cat pad from the copper sheet.
Heat the copper pieces and beaten into cat pad.
Welding the Paw and Pad
![序列 01[00_03_21][20190620-225342].png](/proxy/?url=https://content.instructables.com/F29/V7J9/JX0O2BSF/F29V7J9JX0O2BSF.png&filename=序列 01[00_03_21][20190620-225342].png)
![序列 01[00_03_27][20190620-225351].png](/proxy/?url=https://content.instructables.com/FT7/II04/JX0O2BSG/FT7II04JX0O2BSG.png&filename=序列 01[00_03_27][20190620-225351].png)
Put the copper cat pad over the paw and weld them together.
Piercing
![序列 01[00_04_03][20190620-225431].png](/proxy/?url=https://content.instructables.com/FP9/DUMF/JX0O2BSI/FP9DUMFJX0O2BSI.png&filename=序列 01[00_04_03][20190620-225431].png)
Punch one hole for piercing
Polishing
![序列 01[00_04_31][20190620-225506].png](/proxy/?url=https://content.instructables.com/FKI/8Y6C/JX0O2BT9/FKI8Y6CJX0O2BT9.png&filename=序列 01[00_04_31][20190620-225506].png)
![序列 01[00_04_33][20190620-225511].png](/proxy/?url=https://content.instructables.com/F4D/8YBB/JX0O2BWV/F4D8YBBJX0O2BWV.png&filename=序列 01[00_04_33][20190620-225511].png)
![序列 01[00_04_50][20190620-225530].png](/proxy/?url=https://content.instructables.com/FUK/C36C/JX0O2C12/FUKC36CJX0O2C12.png&filename=序列 01[00_04_50][20190620-225530].png)
Polishing the cat badge with polisher.
Final Works
![序列 01[00_04_52][20190620-225535].png](/proxy/?url=https://content.instructables.com/F93/U0N5/JX0O2C13/F93U0N5JX0O2C13.png&filename=序列 01[00_04_52][20190620-225535].png)
![序列 01[00_04_53][20190620-225539].png](/proxy/?url=https://content.instructables.com/F5G/Y66M/JX0O2C14/F5GY66MJX0O2C14.png&filename=序列 01[00_04_53][20190620-225539].png)
If you have some question or not to miss any details, It is advisable to watch the video tutorial. Enjoy!