Short Circuit Indicator

by simplecircuits in Circuits > Tools

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Short Circuit Indicator

Short Circuit Indicator 12 Step 05 - Final.png
Short Circuit Indicator 01 Electrical Box.png
Short Circuit Indicator 02 Electrical Box Lid.png
Short Circuit Indicator 03 Red LED.png
Short Circuit Indicator 04 Double AA Battery Holder.png

In this Instructable you will be making a short circuit indicator.

You will need:

- electrical box,

- two AA or AAA battery holder (power supply),

- A few LEDs (you only need one but you might burn a few),

- wire stripper,

- 0.9 mm or 1 mm metal wire,

- drill,

- scissors,

- pencil,

- 100 ohm resistor,

- wires,

- solder and soldering iron,

- screw driver,

- vise (optional),

- matrix board (optional),

- multi-meter (optional),

- power supply (optional).

Test the LED

Short Circuit Indicator 05 Step 01 - Test The LED.png

Set the power supply to 2 V. Do not increase or you will burn the LED.

Note the longest pin is the positive terminal as shown in the photo.

Connect the LED

Short Circuit Indicator 06 Step 02 - Connect The LED Photo 1.png
Short Circuit Indicator 07 Step 02 - Connect The LED Photo 2.png

Use solder and soldering iron to connect the LED to wires.

Drill a Hole for the LED

Short Circuit Indicator 08 Step 03 - Drill A Hole For The LED Photo 1.png
Short Circuit Indicator 09 Step 03 - Drill A Hole For The LED Photo 2.png

Make the hole on the box with a pencil. Note the blue line showing where the hole should be. The LED should be placed on top of the plastic fixture.

Use the drill to drill a very narrow hole. Use scissors to widen the hole for the LED. Warning! Do it slowly or you will cut yourself.

Build the Circuit

Short Circuit Indicator 10 Step 04 - Build The Circuit Diagram.jpg
Short Circuit Indicator 11 Step 04 - Build The Circuit Photo.png

PSpice software was used for simulations. The LED is modelled with three general purpose diodes (each diode has a voltage of 0.7 V across it).

In this circuit I used two 180 ohm resistors. You can use two 220 ohm resistors or one 180 ohm resistor with one 220 ohm resistor.

To calculate the resistor value I used the follow basic formula: (Vbattery - Vled) / Iled = (3 V - 2 V) / 10 mA = 100 ohms.

Use screw driver to connect the circuit.

Put the Box Lid On

Short Circuit Indicator 12 Step 05 - Final.png

Use screw driver to secure the box lid to electrical box.

You are now done.

You can see the circuit operating in this video: