R-Pod MkII DIY Racing Sim Rig

by ThereIs0nly0ne in Workshop > Home Theater

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R-Pod MkII DIY Racing Sim Rig

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A DIY racing sim rig requiring some significant time commitment to complete. Intermediate woodworking skill required.

List of materials:

  • Wood Strips
  • Backing board
  • Hardwood
  • Screws / Bolts
  • Seat runners
  • Rubber sheet
  • Carpet
  • Blackboard vinyl
  • Acrylic
  • Artwork
  • Cabling (power strip / USB + hub / DVI / Displayport / speaker)
  • Velcro
  • Aluminium plate, strips, edging
  • Mesh
  • Leather material
  • T molding
  • Paint and Varnish
  • Desk grommet
  • Accessories (tow hook / extinguisher / badge)
  • Glues (wood / epoxy / contact)
  • Shelf supports
  • LEDs
  • Wire Switches Connectors

Tools:

  • Workbench
  • Clamps
  • Router
  • Jigsaw
  • Power drill / driver
  • Foam roller

Full build log:

http://www.isrtv.com/forums/topic/12145-r-pod-mkii...

Video tour:

Make the Seat Base.

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Seat base covered in automotive carpet. Made from MDF with T molding applied to inner edges.

Fabricate the Base.

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Frame made from wood strips and 18mm MDF sheet.

Build the Side Pod for the Shifter.

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Fabricated from MDF with an angled shapes and mesh / rubber sheet / acrylic inlays, largely for aesthetics.

Adjustable Pedal Mount

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Angled pedal mount for the pedals sitting on seat runners for adjustability.

Seat Base Side Panel

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MDF paneling with windows for artwork and mesh.

Front Sections.

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Shaped front pieces with sufficient space for pedals and feet!

Wheel Stem

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MDF sheet with metal shelf supports underneath for added stability.

Side Pieces to Add to the Front Section.

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Windowed MDF panels with mesh, ruibbed rubber sheet and aluminium bar inserts.

Dashboard Top.

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Shaped dash upholstered with leather material.

Monitor Hood.

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Monitor hood with Aluminium trim.

Dashboard

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Dash fitted with real carbon fibre, buttons dials and switches.

Accessories

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A few fun bits including a real fire extinguisher, LED lighting, tow hook and custom badge.