"Neon" Sign Made of EL Wire
As I'm into different kinds of lights, I decided to manufacture the logo for my lovely friends who are making aromatic candles:)
Supplies
- 1m Orange EL Wire Cable (⌀ 2.3mm) with AA battery control - https://www.aliexpress.com/item/1005001672354892.html
- Metal wire (⌀ 1.2mm)
- Thin wires
- Old-style button
- Oak board
- Sheet of glossy metal
- Other accessories
Creating a Wire Frame
I cut a piece of wire and split it in half, then started weaving the base. In some places, I soldered two wires to strengthen the frame. And I got this semi-perfect construction 😜
Cutting EL Wire, Binding to the Frame
I used thread for beads to bind EL wire, which is enough strong and thin. You can hot the wire a little to bend it easier. Finally, I connected all segments to test them. Before powering the EL wire, check if you didn't make a short circuit on the ends!!!
Making the Base
I chose oak board for the base.
Outer actual sizes turned out to be slightly larger.
Also, I painted it once with water-based varnish.
Time to Fit on Accessories
Old-style button, four stands, metal sheet, several screws... A couple of magick and I built it!
Electronics
After connecting the button to the main PCB, I faced false triggering (long wires, maybe noise). To avoid it, I soldered the filtering capacitor of 0.1uF.
To finish up, filled wires with hot glue:)