Natural Wood Bench

by Simon_Cloutier in Workshop > Furniture

2508 Views, 27 Favorites, 0 Comments

Natural Wood Bench

Capture.JPG
20161002_142726.jpg

When your buying a new house into the middle of the wood ... you end up with lots of wood (log) everywhere ... Maple, oak, Birch ...Thousands of oak acorn were filling the ground ... The idea of building a bench with natural stuff found on my ward came to my head !

Finding the Raw Material

20160913_175914.jpg
20160913_203002.jpg
20160912_210104.jpg
20160912_221012_001.jpg

Since oak acorn was really easy to find, I've started with that ... But, If there were to old there were kind of rotten ... and if there were too recently on the ground, they were to green ... So I spend and haft of day with my kids in the backward looking for the best oak acorn ! Lots of fun ! I have put them in the oven to make sure they were all dryed. and finally clean them the best I could do .

Next thing I need to get to keep the oak spirit, was to find a big dryed oak log ... Magic, I had one in the shed ...

Chainsaw time ... split it in two pieces !

Carving the Heart

20160821_134447.jpg
20160821_134502.jpg
20160821_201113.jpg

My goal was to insert oak acorn inside the bench so I had to make a groove. What's best then a heart to remove ... a lot of work ... a lot of fun ! Using chisel, hammer and what ever you need to do so !

Bench Legs

20160826_181629.jpg

To keep it as much as natural, I've decide to put 2 logs for the legs ... Naturally, in oak ! Again, a lot of work to remove the bark ! The tree was almost 100 years old ... It need some respect !

Carving the Step in the Bench

20160830_203745.jpg
20160830_203726.jpg
20160904_161129.jpg

That was not an easy step since everthing was not round and level ... lot's of try an redo ...lots of chisel ... good music ... and you will make it !

Assemble the Bench

20160904_165519.jpg
20160905_083816.jpg
20160904_163852.jpg
20160905_085736.jpg
20160903_142148.jpg

What I've done here ... I drilled 4x (1/2'') holes in each groove. And by magic, I had pens that fit perfectly in the middle ... So with that, I was able to ''print'' the pattern on each log portion ... With suprise, it worked pretty well ...

Sometimes, keep it simple and stupid !

Epoxy Preparation

20160913_180137.jpg
20160918_143413.jpg
20160924_215437.jpg

I bought Epoxy from ''East cost resin'' ... The only thing left before doing the job was to block each end of the groove so the epoxy wont drip by. I used a silicone sheet and vaseline to make sure epoxy wont stick to it ....

Filing the Oak Acorn Groove With Epoxy

20160925_092359.jpg
20160926_203357.jpg
20160928_191027.jpg
20160927_204606.jpg

Playing with epoxy is not easy. But my best advise ... you better play with several layers. In my case, I've done about 7 layer to fill the groove till the epoxy was covering the top of the bench also ... with small layers and a heat gun to make the bubble go away ... you will end up with a professional finish.

Final Varnishing

20161001_160321.jpg
20161002_185756.jpg

Some parts of my project were not covered with epoxy ... So I finished them with nothing else then 10 layers of varnish :-! hehe

It need to match with the epoxy coating in a certain way ...

I'm proud of the result ... like in every project, there's always some details that you would like to make better ...

The perfect mind set to start over something new ... but now, with more experience !