Modify & Analyze Mini Cooler | Tp4056 Charging Module | Li-ion Battery | Ohm's Low | Vishal Soni
by vishalsoniindia in Circuits > Gadgets
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Modify & Analyze Mini Cooler | Tp4056 Charging Module | Li-ion Battery | Ohm's Low | Vishal Soni
![Modify & analyze MINI Cooler | li-ion battery | TP4056 charging module | ohm's low| vishal soni S1E1](/proxy/?url=https://content.instructables.com/FQX/AQWS/KNOLXRGE/FQXAQWSKNOLXRGE.jpg&filename=Modify & analyze MINI Cooler | li-ion battery | TP4056 charging module | ohm's low| vishal soni S1E1)
![PicsArt_04-19-08.38.16.jpg](/proxy/?url=https://content.instructables.com/FR1/LB4R/KNOLXRGK/FR1LB4RKNOLXRGK.jpg&filename=PicsArt_04-19-08.38.16.jpg)
![Screenshot_2021-04-19-20-18-50-626_com.mxtech.videoplayer.ad.jpg](/proxy/?url=https://content.instructables.com/FEJ/CEZT/KNOLXRGN/FEJCEZTKNOLXRGN.jpg&filename=Screenshot_2021-04-19-20-18-50-626_com.mxtech.videoplayer.ad.jpg)
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In this video we will analyze the damaged batteries and also we will connect li ion battery with tp4056 charging module.
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Requirements
![Screenshot_2021-04-19-20-17-25-645_com.mxtech.videoplayer.ad.jpg](/proxy/?url=https://content.instructables.com/F70/A2KT/KNOLXRKG/F70A2KTKNOLXRKG.jpg&filename=Screenshot_2021-04-19-20-17-25-645_com.mxtech.videoplayer.ad.jpg)
![Screenshot_2021-04-19-20-17-33-479_com.mxtech.videoplayer.ad.jpg](/proxy/?url=https://content.instructables.com/FJM/02FN/KNOLXRKH/FJM02FNKNOLXRKH.jpg&filename=Screenshot_2021-04-19-20-17-33-479_com.mxtech.videoplayer.ad.jpg)
![IMG_20210403_105302.jpg](/proxy/?url=https://content.instructables.com/FEP/T59I/KNOLXRKO/FEPT59IKNOLXRKO.jpg&filename=IMG_20210403_105302.jpg)
- Li ion battery more then 1000 mAh
- TP4056 charging module
- Mini cooler
Circuit Diagram of Mini Cooler
![Screenshot_2021-04-19-20-14-26-336_com.mxtech.videoplayer.ad.jpg](/proxy/?url=https://content.instructables.com/FHN/PN1N/KNOLXRM0/FHNPN1NKNOLXRM0.jpg&filename=Screenshot_2021-04-19-20-14-26-336_com.mxtech.videoplayer.ad.jpg)
You can the circuit diagram of mini cooler.
There are 3 Ni Cd batteries in series means the total voltage of battery pack is 3.6v and current remains same which is 1000mAh
The motor is directly connected with batteries via a slide switch.
The charging jack is directly connected with batteries without any protection circuit or any current control circuit
Calculate Charging Time for Ni-cd Battery
![Screenshot_2021-04-19-20-15-00-977_com.mxtech.videoplayer.ad.jpg](/proxy/?url=https://content.instructables.com/F15/Z7SF/KNOLXRTA/F15Z7SFKNOLXRTA.jpg&filename=Screenshot_2021-04-19-20-15-00-977_com.mxtech.videoplayer.ad.jpg)
![Screenshot_2021-04-19-20-15-12-912_com.mxtech.videoplayer.ad.jpg](/proxy/?url=https://content.instructables.com/FQR/TQSW/KNOLXS2B/FQRTQSWKNOLXS2B.jpg&filename=Screenshot_2021-04-19-20-15-12-912_com.mxtech.videoplayer.ad.jpg)
- Set multimeter to current setting which is 10A.
- Black prob of multimeter should be in center.
- Red prob should be at left of multimeter.
- Connect charging pin and turn on charger.
- Measures current at positive wire of charging cable via connecting it in series.
- The charging current is around 0.8A
- So the charging time is battery current /charging current
- 1000/800 = 1.25 hours which is 80min
- Let's assume 100 min charging time because in real life there are many losses.
Found Ni Cd Batteries Damaged
![Screenshot_2021-04-19-20-15-20-014_com.mxtech.videoplayer.ad.jpg](/proxy/?url=https://content.instructables.com/FKV/6LDM/KNOLXS8J/FKV6LDMKNOLXS8J.jpg&filename=Screenshot_2021-04-19-20-15-20-014_com.mxtech.videoplayer.ad.jpg)
![Screenshot_2021-04-19-20-17-09-183_com.mxtech.videoplayer.ad.jpg](/proxy/?url=https://content.instructables.com/F4S/8PR0/KNOLXTJG/F4S8PR0KNOLXTJG.jpg&filename=Screenshot_2021-04-19-20-17-09-183_com.mxtech.videoplayer.ad.jpg)
- I have left it for charging for 100min which is approx 1 hour 40 min.
- After this i have turned on to discharge.
- Ni cd battery took 15 min to discharge it means it's charging and discharging cycle is over.
Li Ion Battery and TP4056 Charging Module
![Screenshot_2021-04-19-20-17-25-645_com.mxtech.videoplayer.ad.jpg](/proxy/?url=https://content.instructables.com/FFC/AT2Q/KNOLXTMX/FFCAT2QKNOLXTMX.jpg&filename=Screenshot_2021-04-19-20-17-25-645_com.mxtech.videoplayer.ad.jpg)
![Screenshot_2021-04-19-20-17-33-479_com.mxtech.videoplayer.ad.jpg](/proxy/?url=https://content.instructables.com/F52/N5Q4/KNOLXTNK/F52N5Q4KNOLXTNK.jpg&filename=Screenshot_2021-04-19-20-17-33-479_com.mxtech.videoplayer.ad.jpg)
- I am using li ion battery as replacement because it is easy to available.
- Also we are using tp4056 charging module
- TP4056 has micro usb port and also comes in c type port which makes it easy to charge.
Introduction to Tp4056 Charging Module
![Screenshot_2021-04-19-20-17-39-922_com.mxtech.videoplayer.ad.jpg](/proxy/?url=https://content.instructables.com/FO9/EI54/KNOLXTRT/FO9EI54KNOLXTRT.jpg&filename=Screenshot_2021-04-19-20-17-39-922_com.mxtech.videoplayer.ad.jpg)
![Screenshot_2021-04-19-20-19-17-181_com.mxtech.videoplayer.ad.jpg](/proxy/?url=https://content.instructables.com/FQN/8QT7/KNOLXUDC/FQN8QT7KNOLXUDC.jpg&filename=Screenshot_2021-04-19-20-19-17-181_com.mxtech.videoplayer.ad.jpg)
![Screenshot_2021-04-19-20-19-13-519_com.mxtech.videoplayer.ad.jpg](/proxy/?url=https://content.instructables.com/F7W/0UX0/KNOLXUDF/F7W0UX0KNOLXUDF.jpg&filename=Screenshot_2021-04-19-20-19-13-519_com.mxtech.videoplayer.ad.jpg)
- I have purchased li ion battery from my nearby store so it does not have datasheet. So we can't see the recommended charging current.
- So we will use charging current approx half of its current rating.
- To choose the charging current change R3 resistor in tp4056 charging module.
- I have changed it with 3k resistor to set 400mA charging current.
- The blue led in charging module indicates the battery which are connected is fully charged or there is no battery connected.
- Red led in charging module indicates the battery which is connected is charging.
Modified Circuit Diagram of Mini Cooler
![Screenshot_2021-04-19-20-18-00-440_com.mxtech.videoplayer.ad.jpg](/proxy/?url=https://content.instructables.com/FEU/234M/KNOLXU0T/FEU234MKNOLXU0T.jpg&filename=Screenshot_2021-04-19-20-18-00-440_com.mxtech.videoplayer.ad.jpg)
- Connect the circuit as shown in circuit diagram
Modify Cooler
![Screenshot_2021-04-19-20-18-45-024_com.mxtech.videoplayer.ad.jpg](/proxy/?url=https://content.instructables.com/FW6/KIS6/KNOLXU27/FW6KIS6KNOLXU27.jpg&filename=Screenshot_2021-04-19-20-18-45-024_com.mxtech.videoplayer.ad.jpg)
- Make a hole for micro usb
- Make two small hole for blue and green led.
All Done 😂
![Screenshot_2021-04-19-20-11-42-123_com.mxtech.videoplayer.ad.jpg](/proxy/?url=https://content.instructables.com/F1E/PF18/KNOLXU4V/F1EPF18KNOLXU4V.jpg&filename=Screenshot_2021-04-19-20-11-42-123_com.mxtech.videoplayer.ad.jpg)
![IMG_20210403_105302.jpg](/proxy/?url=https://content.instructables.com/FFG/55SQ/KNOLXU62/FFG55SQKNOLXU62.jpg&filename=IMG_20210403_105302.jpg)
By the way, subscribe to my YouTube channel for more projects like this. I also update my upcoming projects on Instagram.
buy me a coffee! ☕: Donate