Modify & Analyze Mini Cooler | Tp4056 Charging Module | Li-ion Battery | Ohm's Low | Vishal Soni
by vishalsoniindia in Circuits > Gadgets
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Modify & Analyze Mini Cooler | Tp4056 Charging Module | Li-ion Battery | Ohm's Low | Vishal Soni



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In this video we will analyze the damaged batteries and also we will connect li ion battery with tp4056 charging module.
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Requirements



- Li ion battery more then 1000 mAh
- TP4056 charging module
- Mini cooler
Circuit Diagram of Mini Cooler

You can the circuit diagram of mini cooler.
There are 3 Ni Cd batteries in series means the total voltage of battery pack is 3.6v and current remains same which is 1000mAh
The motor is directly connected with batteries via a slide switch.
The charging jack is directly connected with batteries without any protection circuit or any current control circuit
Calculate Charging Time for Ni-cd Battery


- Set multimeter to current setting which is 10A.
- Black prob of multimeter should be in center.
- Red prob should be at left of multimeter.
- Connect charging pin and turn on charger.
- Measures current at positive wire of charging cable via connecting it in series.
- The charging current is around 0.8A
- So the charging time is battery current /charging current
- 1000/800 = 1.25 hours which is 80min
- Let's assume 100 min charging time because in real life there are many losses.
Found Ni Cd Batteries Damaged


- I have left it for charging for 100min which is approx 1 hour 40 min.
- After this i have turned on to discharge.
- Ni cd battery took 15 min to discharge it means it's charging and discharging cycle is over.
Li Ion Battery and TP4056 Charging Module


- I am using li ion battery as replacement because it is easy to available.
- Also we are using tp4056 charging module
- TP4056 has micro usb port and also comes in c type port which makes it easy to charge.
Introduction to Tp4056 Charging Module



- I have purchased li ion battery from my nearby store so it does not have datasheet. So we can't see the recommended charging current.
- So we will use charging current approx half of its current rating.
- To choose the charging current change R3 resistor in tp4056 charging module.
- I have changed it with 3k resistor to set 400mA charging current.
- The blue led in charging module indicates the battery which are connected is fully charged or there is no battery connected.
- Red led in charging module indicates the battery which is connected is charging.
Modified Circuit Diagram of Mini Cooler

- Connect the circuit as shown in circuit diagram
Modify Cooler

- Make a hole for micro usb
- Make two small hole for blue and green led.
All Done 😂


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