Making a Quick and Simple “Stop” for Multiple Cuts

When I’m cutting a lot of boards the same length and angle, it doesn’t make sense to measure each time, or mark multiple cuts along a single board. Employing a block stop system is not only efficient, it also allows the boss to set up a cut and turn someone loose on the task who knows how to safely run the saw and won’t have to worry about careful measuring.

Use Scrap Wood

Use scrap wood – 2 pieces of 2x material + a piece of 3/4” material (plus whatever needed) to create a support base that is at the same level as the cutoff saw’s base. In this photo a layer of cardboard was used under the 3/4” material to obtain the right level.

Set Up the Saw

Check that the base of the saw is at the same level as the support base.

Secure the Saw and Create the Set-up Board

Secure the cutoff saw to the worktable. Then square up one end of a board and mark it for your proper length to be cut multiple times, creating your set-up board.

Fasten Down the Scraps

Lay the set-up board so the length mark is directly under the blade. Center the support base under the other end. Fasten both 2x scraps down securely to the work table. Leave the 3/4” scrap loose for now.

Nick the Length Mark

Nick the set-up board with the blade at the length mark. No need to cut it to length, you might have a use for it elsewhere.

Set Up the Stop Length

Keeping the set-up board held securely, flush edges with the 3/4” scrap. Pencil mark the 2x support base.
Fasten the 3/4” scrap to the 2x support base at your pencil mark: the end of this board is your stop length.

Get Set!

Use a straight cut scrap to flush the 3/4” stop board edge with the board to be cut.

Start Cutting!

Start cutting! If you are cutting angles, just make sure the top of the angle hits the stop block. Otherwise you risk undermining.

Hope This Helps!

I used this method for a wood-framed panelized yurt I am building on our property. With all of the repetitive cuts for the roof, wall, and floor panels, many of them angled, a jig saved me a lot of time and also maintained accuracy. I hope the system helps you for any repetitive cutting task you may have.

By the way, we originally published this information on our blog, wildcatman.wordpress.com. We plan to publish a book about the yurt sometime next year!