Making a Cast Brass Belt Buckle

by DuralM in Workshop > Molds & Casting

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Making a Cast Brass Belt Buckle

Making a Cast Brass Belt Buckle

I wanted to make a new buckle for a belt. As a material, I decided to use brass.

Making a Mold

Making a cast brass belt buckle.avi_snapshot_00.09_[2017.04.19_16.21.23].jpg

I decided to use steel cans and green sand as molds.

First and Second Attempts Failed

Making a cast brass belt buckle.avi_snapshot_01.36_[2017.04.19_16.23.26].jpg
Making a cast brass belt buckle.avi_snapshot_02.16_[2017.04.19_16.24.19].jpg
Making a cast brass belt buckle.avi_snapshot_02.28_[2017.04.19_16.24.54].jpg
Making a cast brass belt buckle.avi_snapshot_02.43_[2017.04.19_16.25.15].jpg
brass buckles, ingots.jpg

First two attempts were unsuccessful. First time, brass didn't get into the thinnest part of the mold which was 2 mm thick. During the second attempt the brass temperature was lower than it was demanded.

Third Attempt

Making a cast brass belt buckle.avi_snapshot_02.58_[2017.04.19_16.26.03].jpg
Making a cast brass belt buckle.avi_snapshot_03.20_[2017.04.19_16.26.30].jpg

This time the casting was successful.

Finishing

Making a cast brass belt buckle.avi_snapshot_03.37_[2017.04.19_16.26.57].jpg
Making a cast brass belt buckle.avi_snapshot_03.29_[2017.04.19_16.26.44].jpg
leather belt with a buckle.jpg

After polishing this belt buckle looks very nice.