Making Your Own Clamp. Lost Foam Casting. Aluminum
by DuralM in Workshop > Molds & Casting
3272 Views, 31 Favorites, 0 Comments
Making Your Own Clamp. Lost Foam Casting. Aluminum
![Making Your Own Clamp. Lost Foam Casting. Aluminum](/proxy/?url=https://content.instructables.com/F3E/Y3M9/JCTN2XJO/F3EY3M9JCTN2XJO.jpg&filename=Making Your Own Clamp. Lost Foam Casting. Aluminum)
I needed to use one more clamp for making one project, so I decided to make one out of aluminum.
Making a Pattern and a Mold
![bscap0000.jpg](/proxy/?url=https://content.instructables.com/FEP/MBV3/JCTN2V5F/FEPMBV3JCTN2V5F.jpg&filename=bscap0000.jpg)
![bscap0001.jpg](/proxy/?url=https://content.instructables.com/FE6/OJH0/JCTN2V5H/FE6OJH0JCTN2V5H.jpg&filename=bscap0001.jpg)
![bscap0002.jpg](/proxy/?url=https://content.instructables.com/F9C/W7OK/JCTN2V5W/F9CW7OKJCTN2V5W.jpg&filename=bscap0002.jpg)
![bscap0003.jpg](/proxy/?url=https://content.instructables.com/FU4/9TR3/JCTN2V6D/FU49TR3JCTN2V6D.jpg&filename=bscap0003.jpg)
![bscap0004.jpg](/proxy/?url=https://content.instructables.com/FMG/CEEC/JCTN2V6F/FMGCEECJCTN2V6F.jpg&filename=bscap0004.jpg)
Using foam cutting a pattern of a clamp and making a green sand mold/
Melting Aluminum
![bscap0006.jpg](/proxy/?url=https://content.instructables.com/F0E/9XJD/JCTN2V78/F0E9XJDJCTN2V78.jpg&filename=bscap0006.jpg)
![bscap0007.jpg](/proxy/?url=https://content.instructables.com/FM6/GUP9/JCTN2V7C/FM6GUP9JCTN2V7C.jpg&filename=bscap0007.jpg)
![bscap0008.jpg](/proxy/?url=https://content.instructables.com/F8B/LVDR/JCTN2V7G/F8BLVDRJCTN2V7G.jpg&filename=bscap0008.jpg)
Melting aluminum and start casting
Open a Mold
![bscap0011.jpg](/proxy/?url=https://content.instructables.com/F3V/RT1J/JCTN2V8B/F3VRT1JJCTN2V8B.jpg&filename=bscap0011.jpg)
![bscap0012.jpg](/proxy/?url=https://content.instructables.com/FPD/PLN3/JCTN2V8P/FPDPLN3JCTN2V8P.jpg&filename=bscap0012.jpg)
When the mold becomes colder it's time to open it.
Processing the Clamp
![bscap0015.jpg](/proxy/?url=https://content.instructables.com/FK3/I4UJ/JCTN2V9I/FK3I4UJJCTN2V9I.jpg&filename=bscap0015.jpg)
![bscap0016.jpg](/proxy/?url=https://content.instructables.com/FBJ/P1G1/JCTN2V9W/FBJP1G1JCTN2V9W.jpg&filename=bscap0016.jpg)
![bscap0017.jpg](/proxy/?url=https://content.instructables.com/F31/IOGB/JCTN2V9Y/F31IOGBJCTN2V9Y.jpg&filename=bscap0017.jpg)
![bscap0018.jpg](/proxy/?url=https://content.instructables.com/FVZ/725P/JCTN2VAE/FVZ725PJCTN2VAE.jpg&filename=bscap0018.jpg)
![bscap0019.jpg](/proxy/?url=https://content.instructables.com/FKY/020O/JCTN2VAS/FKY020OJCTN2VAS.jpg&filename=bscap0019.jpg)
Drilling, taping and welding
Result
![bscap0021.jpg](/proxy/?url=https://content.instructables.com/F38/M2XY/JCTN2VAU/F38M2XYJCTN2VAU.jpg&filename=bscap0021.jpg)
![bscap0022.jpg](/proxy/?url=https://content.instructables.com/F2S/OZ5K/JCTN2VB8/F2SOZ5KJCTN2VB8.jpg&filename=bscap0022.jpg)
![bscap0023.jpg](/proxy/?url=https://content.instructables.com/FFC/UVFV/JCTN2VBM/FFCUVFVJCTN2VBM.jpg&filename=bscap0023.jpg)
The clamp is strong enough and works how it was planned.