Make Your Own Steampunk USB

by ZoDo in Circuits > USB

22589 Views, 66 Favorites, 0 Comments

Make Your Own Steampunk USB

P1250496.JPG
P1250504.JPG
So...I've made my second Steampunk USB and this time I've documented it.
Now I have lots of pictures so that you can see and understand how I've done it.
Hope you enjoy this.

Make the USB Body

01.JPG
02.JPG
03.JPG
04.JPG
05.JPG
07.JPG
06.JPG
08.JPG
09.JPG
10.JPG
11.JPG
12.JPG
13.JPG
14.JPG
15.JPG
Take a copper pipe and cut it to the dessired lenght (this depend on the size of your flash memory)
Use a saw and cut the resulting piece on its lenght, then bend it until you obtain a copper plate.
From this copper plate you will cut a pice that you will bend it in an U form an a pice for the lower side.

Make the Front Piece

P1250005.JPG
P1240989.JPG
P1240992.JPG
P1240993.JPG
P1240996.JPG
P1250002.JPG
Take another piece of copper pipe and transform it in a plate.
From this you will make two pieces that have a hole fore the USB  male plug. One piece goes on the front side of the USB and one is for the cover.
To make these pieces use you USB and trace the corect size on the copper plate. Next drill a hole large enough for a file to go trough. Then use the file to give the hole the correct form and size.

Solder the USB Body

P1250018.JPG
P1250019.JPG
P1250021.JPG
P1250033.JPG
P1250035.JPG
Take the U shaped piece and the lower piece and solder them together.

Make Holes for the LED and Attach the Front Piece

P1250028.JPG
P1250030.JPG
P1250040.JPG
P1250043.JPG
P1250044.JPG
P1250048.JPG
P1250049.JPG
P1250050.JPG
P1250051.JPG
P1250052.JPG
P1250054.JPG
Mark the point where your USB LED is positioned and drill a hole. I used the file to give it a rectangular form because I think it goes better with the USB shape.

After you've made the hole, solder the front piece in place and file down the excess copper and solder.

Make the Cover

P1250057.JPG
P1250058.JPG
P1250059.JPG
P1250063.JPG
P1250060.JPG
P1250064.JPG
P1250067.JPG
P1250070.JPG
P1250072.JPG
P1250081.JPG
The cover is similar to the body. You have an U shaped piece, a lower side piece, a front piece with a hole for the USB plug and a back piece. I also made two pieces from copper wire to hold the cover in place. You can see this thing wery clear in th photos.

Insert the Flash Drive and Secure It in Place

P1250085.JPG
P1250087.JPG
P1250089.JPG
P1250090.JPG
P1250091.JPG
P1250094.JPG
To secure in place the USB flash memory I've used transparent silicon.
First you have to fill the USB plug with paper so that it doesn't fill with silicone when you push it trough. Then fill the body with silicone and insert the flash memory. Scrape off the excess silicone from the LED holes so that you have a smooth surface.

Mount the End Piece on the Body

P1250096.JPG
P1250098.JPG
After the silicone has dried, solder the end piece on the body and remove the excess copper and solder with the file.

Add Ornaments

P1250011.JPG
P1250013.JPG
P1250015.JPG
P1250083.JPG
P1250100.JPG
I've made these ornaments using copper wire and little brass rings witch I've obtain from guitar strings. What I've done is just an example. You could do whatever you want. Let your imagination go wild.

The Finished Product

P1250526.JPG
P1250496.JPG
P1250504.JPG
P1250516.JPG
P1250519.JPG
P1250528.JPG
P1250523.JPG
P1250489.JPG
P1250502.JPG
This is the result of my hard work. I've wanted to make another USB steampunk for some time but never had the time. Now I've got a little motivated by the USB contest. So if you like what I've done let me know. I like feedback. So feel free to rate it and vote it.

 Thank you for the interest in my work.