Make the Ultimate Bluetooth Speaker.(Guitar Input)

by Bulantuy in Circuits > Speakers

5662 Views, 34 Favorites, 0 Comments

Make the Ultimate Bluetooth Speaker.(Guitar Input)

DSC00600.JPG

I really really Want a Bluetooth Speaker that is decent in form and performance.

I want a Bluetooth Speaker to last longer and affordable in price but here in the Philippines good performance is equals to higher price you need to pay almost 5000-10000 pesos or 110-250 USD to get a decent one.

I really want a Bluetooth speaker and i love building things. so build one for myself

.

Specs

-Guitar Input

-Solar Powered

-PowerBank (for Charging phone)

-Handsfree Microphone

-Quad 3W Fullrange Speakers

-Quad 3W High Efficiency Amplifier (class D)

- Li-Po Battery (5000maH) (24hrs Playback)

- Command Buttons (Volume/Pause//Play)

-Passive Radiator

- 3.5mm Auxiliary

(Parts and Materials)

DSC00336.JPG
DSC00339.JPG
DSC00491.JPG
20151030_102116.jpg
20160114_161518.jpg
20151108_103053.jpg
DSC00344.JPG
DSC00349.JPG

Parts, Modules & Materials:

-PAM8403 2x3w Amplifier or Recycled amp from old computer speaker.

-Bluetooth Module or Recycled Bluetooth speaker.

-3w 4ohm Speakers.

-Acrylic Sheet/Plexiglass

-Ground loop isolator or Audio Transformer.

-Powerbank.(Recycled) Battery (5000mAH)

-Passive Radiator.(Recycled)

-Guitar Preamp based on TL071 opamp

>BC548

>TL071

>47uF polarized x 2

>10uF polar

>100uF polar

>470n unpolar

>22n unpolar

>50k and 470ohms pot

>470k,2x10K,68K,560,220,2x1M,470ohms,and 100ohms resistor

>SWITCH

>STEREO JACK 3.5mm

>Microphone jack stereo


Tools & Equipment:

- Rotary Tool

- Metal File

-Soldering Iron

-Hack saw

-Glue Gun

-Needle nose Pliers



Block Diagram

BLOCK DIAGRAM.png

Here is the block diagram to avoid Confusion.

Lets Build the Guitar Preamp and Connect the Bluetooth Module

SPKK.png
BLUETOOTH MODULE.jpg
20151021_154910.jpg
DSC00568.JPG
DSC00567.JPG
20151021_154900.jpg

It is advisable to make a Breadboard Version when making circuit so could easily remove and replace or check it without having a headache.and connect the Bluetooth circuit. in one. Just follow the Circuit.

the ground loop isolator is add to eliminate the buzzing or humming frequency in the circuit it is important.

In my case i just recycle my old Bluetooth speaker i have, it just the same. just follow the schematics.

Downloads

I Dismantle the Powerbank.(Power Supply)

20151030_102127.jpg
20151030_102424.jpg
20151030_102228.jpg
20151030_102224.jpg

I desolder the battery and connect Wire to the input and output of the Circuit.

Prepare the Amplifier

DSC00374.JPG
IMG_20151010_220839.jpg
IMG_20151010_215910.jpg
20160124_173926.jpg

I used a high efficient Class D Stereo Amplifier it help the design to last longer playback. the one is from a friend of mine that he gave me long time ago, i just recycled it. and the one is a PAM8403 amp from aliexpress.com you just it in just a cent.

Lets Design Our Enclosure.

file-page1.jpg
FINAL2-page-001.jpg
DSC00350.JPG
DSC00351.JPG
DSC00352.JPG

Measure First the parts that to be fit inside the speaker and i make a 3d model of my design.

I Transfer My Design in Plexiglass

20151101_164606.jpg
DSC00296.JPG
20151101_164440.jpg

Using Ruler and Pencil i transfer the design. the Plexiglass has a protective film on it i use it to draw it or could just use masking tape.

Cut,Drill, and Polish the Plexiglass.

DSC00330.JPG
20151102_123933.jpg
20151102_124254.jpg
DSC00299.JPG
DSC00300.JPG
DSC00321.JPG
20151102_125753.jpg

I use my mighty hack saw to cut down my plexiglass sheet in smaller size.

I fillet the Corner Using metal file.

I route the hole using my dremel and a drill bit.

Smoothen the edges using metal file.

Combine the Pieces We Cut and Melt It to Bend the Corners.

DSC00390.JPG
DSC00386.JPG
DSC00381.JPG
DSC00387.JPG
DSC00389.JPG

I Use SuperGlue to Combine the pieces we cut.BUT i recommend you use the special solvent to combine plexiglass.

I use a DIY Portable can burner to melt the plexi.

Sand,Clean,Polish, and Paint the Enclosure.

DSC00541.JPG
DSC00544 - Copy.JPG
DSC00557.JPG
DSC00545.JPG
DSC00548.JPG
DSC00556.JPG
DSC00558.JPG

Use different Grit of sandpaper to smoothens the surface.

I cover the speakers and other hardware with masking tape to prevent the paint from painting it.

I paint it using spray paint.

Install All the Hardware and Electronics in the Enclosure.

DSC00577.JPG
20160124_162937.jpg
DSC00570.JPG
20160125_002328.jpg
20160121_162546.jpg
DSC00575.JPG

I use hot glue to install all hardware. kept it clean not messy.

but as you can see it messy but thats ok.

Seal It Up and Keep It Airtight.

DSC00555.JPG
DSC00580.JPG
DSC00573.JPG

Use silicone kept it airtight. to produce lower bass sound with passive radiator.

Solar Power Added

DSC00612.JPG
DSC00609.JPG
DSC00610.JPG

you just need to directly connect the solar panel with a Silicon diode to step down the voltage to 4.2V.

or directly connect the output of the solar into the charger because it is a 5v solar panel.

Result

DSC00598.JPG

Good luck building.

I made it using minimal tools. Pls favorite and comment it i will appreciate it.

Need to improve in second Version

-Build a Better enclosure.

-Bigger Speaker and Good Passive Radiator

-Clean guitar preamp.

PLS VOTE!! :) Contribute to my effort. :).