Make Your Own 4S Lithium Battery Pack
by Steve Willson Kujur in Circuits > Electronics
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Make Your Own 4S Lithium Battery Pack
Hey! everyone My name is Steve.
Today I'm going to show you How to Make 4S 2P lithium Battery Pack
Let's Start
Gallery
Features
Output Power
- 5200 mAh @ 16.8V
Input Power " Charging "
- 2000 mAh Constant Current
- 16.8v Constant Voltage
Built-in Protection
- Over Load Protection
- Short Circuit Protection
- Over Heat Protection
Things You Need
Recommended Products
- SUNKKO 787A+ Spot Welder - 1. https://goo.gl/WnYrRG
- NCR18650B 3400mAH Li-ion Battery - https://goo.gl/fTyde8
Where To Buy "Cheapest"
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Banggood
1. Connector Holder - https://goo.gl/Cyk76V
2. XT60 Connectors - https://goo.gl/Tm4rRQ
3. SUNKKO 787A+ Spot Welder - https://amzn.to/2yr81bX
4. 18650 Battery Pack Spacer - https://goo.gl/ba67t6
5. Nickel Plated Steel Strip - https://goo.gl/GgpGdq
6. Battery Protection board BMS - https://goo.gl/zcgqBJ
7. Black Silicone Wire Cable - https://goo.gl/bMmPid
8. Red Silicone Wire Cable - https://goo.gl/qMCbD7
9. Kapton Tape - https://goo.gl/KPagVx
10. Mustool® MT223 60W Soldering Iron - https://goo.gl/iH7d5C
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Amazon
1. Connector Holder - https://goo.gl/Cyk76V
2. XT60 Connectors - http://amzn.to/2gShZaJ
3. SUNKKO 787A+ Spot Welder - https://amzn.to/2M93P2b
4. 18650 Battery Pack Spacer - https://amzn.to/2M8HSka
5. Nickel Plated Steel Strip - https://amzn.to/2yqNuE3
6. Battery Protection board BMS - https://amzn.to/2trNVsm
7. Black Silicone Wire Cable - https://amzn.to/2MDAsWV
8. Red Silicone Wire Cable - https://amzn.to/2MDAsWV
9. Kapton Tape - https://amzn.to/2K3piJt
10. Mustool® MT223 60W Soldering Iron - https://amzn.to/2K5NBcZ
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Aliexpress
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Assembly
First Step
- Make sure all the batteries are at the same voltage and same capacity
- Now put one by one into the battery holder
- Now use Kapton tape to tape it all
Kapton Tape - it is used to avoid the heat basically it is a heat resistance tape
Welding
Second Step
- Now cut down the Nikkle plated strip tape at right length "See the image"
- First, make a pair of 2 parallel battery as shown in the picture
- and then connect all the 4 pair in series
- This connection is called 4S 2P
- You can also see the connection diagram above
4S - Stands for 4 Series
2P - Stands for 2 Parallel
Meetup
- Now use a multimeter to measure the battery voltage now I got a reading of 16.49V it may differ from mine reading is totally depends upon the charge of the battery
- Now use Kapton tape to cover the back side of the BMS with several layers
- Now use a double-sided tape to stick the BMS to the Battery
- Now use a soldering iron to pre-tin the solder pad
- Now connect all the pads with small wire as shown in the images
- You can also see the pictures as reference
Favoriate T60
- I love to use XT60 everywhere
- Now I used the special holder to hold the XT60
- And used some 14AWG silicone wire and soldered on the XT60
- Now used some heat-shrink tube to secure the connection
Final Step
- Now I soldered the XT60 wire to the BMS
- And now used a multimeter to see the battery pack is working
- It's done
You Just Made It Thank you for visiting my Instructables
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