Magnet Drywall

by Nir Boger in Workshop > Home Improvement

3456 Views, 7 Favorites, 0 Comments

Magnet Drywall

IMG_20181019_203002.jpg

It all began when my wife and I wanted to have a magnetic wall for our 2 year old daughter so she could play around and develop her imagination and creativity using magnets. Of course what we could have done was just paint a magnetic square on our living room wall and that would have done the job, but we wanted something a bit more special. We were looking for something awesome.

*I will skip most of the drywall basic work, and will focus mainly on the project story itself since there is no "special" drywall work in this project*

Learning...

Since I had no previous experience in drywall I had to do some learning before. So I started to read a lot over the internet. Most of my learning was from Michael Bashmet youtube channel.

The Plan

spec.jpeg
spec2.jpeg

My wife took a piece of paper and scribbled how she wanted it to look like (you can see the plan in the attached pictures). After that I draw a very very basic illustration using paint app just to try to be able to imagine it.
Now that we have something we could see and imagine, I've created a shopping list for both missing tools and materials, took 2 days off from work, and called a good friend to join me in this project.

Preparations

IMG_20181007_092103.jpg

In addition to all the drywall materials (screws, wall anchors, boards, studs and more) I bought some cool new stuff that I needed for this project.

For leveling I was using a magnet level and in addition a Laser Level Cube. For quicker and more accurate sanding I was using a Random Orbit Sander and also a manual mouse shaped hand sander. And for fastening metal studs together without screws or rivets I used this Stud Crimper. For the magnet effect I was using magnetic primer (something like this one, but from a local company called Tambour). Let's begin :)

Metal Studs and Track Framing

IMG_20181007_094432.jpg
IMG_20181007_094640.jpg
IMG_20181007_102011.jpg
IMG_20181007_104828.jpg
IMG_20181007_114550.jpg
IMG_20181007_115428.jpg
IMG_20181007_123431.jpg
IMG_20181007_123446.jpg
IMG_20181007_124600.jpg
  1. Cutting the tracks using tin snips to the desired size
  2. Drilling 7mm holes in the wall using and attaching a 7mm wall anchor, washer and a screw
  3. Building the shape of the niche using the tracks
  4. Cutting the studs to the desired depth (15cm)
  5. Crimp the stud to the track using the crimper tool

Connecting the Boards

IMG_20181007_161436.jpg
IMG_20181007_161443.jpg
IMG_20181007_213908.jpg
IMG_20181008_110457.jpg
IMG_20181008_110458.jpg
IMG_20181008_132122.jpg
IMG_20181008_132140.jpg

Since the wall niche is smaller the a whole drywall board I first connected the entire board to the metal frames using drywall anchors

Then I used a drywall saw to cut the inside frames.

The next step was to cut using a simple utility knife and to screw them into the metal frames.

Appliying Flexible Corners

IMG_20181008_154829.jpg
IMG_20181008_162149.jpg
IMG_20181008_225048.jpg

Applying flexible corner on all corners (interior and exterior). You can see in https://www.youtube.com/watch?v=Bvw-ICdPctU how to apply it

Joint Compound Layers

IMG_20181009_224138.jpg
IMG_20181011_214339.jpg
IMG_20181011_214347.jpg

I've applied joint compound all over the screws to make a smooth surface and another 2-3 layers on the entire board for giving it the smooth and professional look and feel.

BTW - I've sand it between every coat.

Sanding

IMG_20181012_095138.jpg
IMG_20181012_095158.jpg
IMG_20181012_111244.jpg

I've used both the random orbit electric sander for most of the wall, and used a manual mouse shaped sander for the inside corners and hard to reach places.

Be careful at this step and protect your house from all the fine dust it will produce (and it does produce a lot, I mean really a lot :))

Appliying First Paint Layer

IMG_20181014_221616.jpg

I used a regular acrylic white paint for the entire surface and also in the inside frames

Appliying 4 Coats of Mangetic Paint

IMG_20181016_201607.jpg
IMG_20181016_223033.jpg

The last step was to apply 4 coats of water based magnetic paint.

Styling

IMG_20181018_181211.jpg
IMG_20181019_203002 (1).jpg

Now that we have our lovely wall, my wife and I did some online shopping, and went to several local stores to buy the magnets and colored buckets so our daughter can start playing.

As soon as we came home, she was so excited and start playing with it immediately. Seeing her playing was definitely the most satisfying part of this project.