MFOS Noise Toaster Lo-Fi Analog Synth – _electroidiot Version

by _electroidiot in Circuits > Audio

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MFOS Noise Toaster Lo-Fi Analog Synth – _electroidiot Version

NoiseToaster_Finished_02.jpg
NoiseToasterPost-01.jpg

The Noise Toaster is a Lo-Fi analog synthesizer circuit originally designed by the late Ray Wilson of Music from Outer Space and described in his excellent book "Make: Analog Synthesizers". To learn more about analog synthesizers, PCB, and product design, I built my own version of the Noise Toaster with a custom two-board "sandwiched" construction PCB layout and 3D printed enclosure. After getting the PCBs fabricated (which was kindly sponsored by PCBWay), I proceeded to build and analyze each part of the circuit.

Supplies

  • Autodesk Eagle for PCB design
  • Autodesk Fusion 360 for enclosure design
  • Adobe Illustrator CS2 for front-panel laser cutting and graphics design.
  • PCB Fabrication service from PCBWay
  • Laser cutting and 3D Printing services from Robu.in
  • Most components from musty old electronics parts stores in Lamington Road, Bombay
  • Some parts like 9mm vertical potentiometers from Tayda.
  • Soldron soldering equipment
  • Coffee
  • Country music for moral support

PCB Design and Fabrication

NoiseToaste_PCBLayouTop.jpg
NoiseToaster PCB LayoutBottom.jpg
NoiseToaster_PCBs.jpg
NoiseToaster_SandwichedPCBs.jpg
NouseToaster_PCBWay.jpg
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This was my first major PCB design project. My goal was to make a more compact PCB layout than the existing design by Ray Wilson. I went with a two board "sandwiched" construction in which the top board contains the controls, and the bottom board contains most of the remaining circuitry. PCB fabrication was kindly sponsored by PCBWay. The process of uploading the Gerber files was easy and quick, and I was more than happy with the boards which they fabricated and shipped much faster than expected.

3D Printed Enclosure Design

NoiseToaster_3DPrintedEnclosure_01.jpg
NoiseToaster_3DPrintedEnclosure_02.jpg
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The enclosure was designed to be compact and featured a snap-fit battery door. I also experimented with a snap-fit speaker grill. The enclosure design went through a few iterations until I finally settled on a size that accepted Eurorack 20HP plates.

Power Supply and Audio Amplifier Circuits

NoiseToaster_PowerSupplyNotes.jpg
NoiseToaster_AudioAmpNotes.jpg
NoiseToaster_AFandPowerBuilt_Bottom.jpg
NoiseToaster_AFandPowerBuilt_BottomBack.jpg
NoiseToaster_AFandPowerBuilt_Sandwiched.jpg

Exponential Converter and VCO Circuits

NoiseToaster_CVSummingAndExpoConvNotes_v2.jpg
NoiseToaster_VCONotes.jpg
NoiseToaster_VCOBuilt_Bottom.jpg
NoiseToaster_VCOBuilt_Top.jpg

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LFO Circuit

NoiseToaster_LFONotes.jpg
NoiseToaster_LFOBuilt_Bottom.jpg
NoiseToaster_LFOBuilt_Top.jpg

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AREG Circuit

NoiseToasteR_AREGNotes.jpg
NoiseToaster_ARGAssembled_Bottom.jpg
NoiseToaster_ARGAssembled_Top.jpg

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VCF Circuit

NoiseToaster_VCFNotes.jpg
NoiseToaster_LFOAssembled_Bottom.jpg
NoiseToaster_LFOAssembled_Top.jpg

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VCA and WNS Circuits

NoiseToaster_VCANotes.jpg
NoiseToaster_WNSNotes.jpg
NoiseToaster_BoardsAssembled.jpg

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Final Assembly

NoiseToaster_3DPrintedCase_Unassembled.jpg
NoiseToaster_Finished_01.jpg
NoiseToaster_Finished_02.jpg

The finished circuit boards were mounted on a laser cut front panel and installed onto the enclosure. Future plans include making a patchable version for use with a Eurorack system. Learn more about the Noise Toaster on the MFOS website. I also highly recommend Ray Wilson's book "Make: Analog Synthesizers" which goes into more details about the Noise Toaster as well.

Once again, a special thanks to PCBWay for making this project possible. I have used their services afterwards for some other projects as well and am very happy with the results and service.