Light Cage

by StephanP1 in Workshop > Lighting

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Light Cage

1a titel.jpg

A lamp made of walnut, balsa wood and paper.

Sawing

1 sägen1.jpg
1 sägen2.jpg

I sawed a piece of walnut into small boards

and the small boards into small sticks, using a cross cut sled and a push block.

Making Dados

2blatt1.jpg
2blatt2.jpg
2blatt3.jpg

the height of the saw blade is the half of the stick

Make a first cut

Add a spacer and make your second cut.
The width of the spacer = the thickness of the sticks minus the thickness of your table saw blade

Make a third cut between.

Making Frames

3b schleifen.jpg
4rahmen1.jpg

Sand everything and glue it together with wood glue.

Making Cages

4rahmen2.jpg
4rahmen3.jpg

For the cages I used CA-glue. But this was not a good idea. Next time I will use wood glue.

The Balsawood Frame

5a balsa schneiden.jpg
5balsa kleben1.jpg
5balsa kleben2.jpg

The inner cage got an extra frame of balsawood.

Balsawood is awesome! You can cut it in strips easier than paper. And it sticks perfect with wood glue.

Painting

6m anmalen3.jpg
7x anmalen1.jpg
6m anmalen2.jpg

I painted all with water stain (walnut color). The effect is, the balsawood looks like the walnut.

Glue the Paper On

7z papier einkleben1.jpg

The paper was normal printing paper.

I glued it only on the bottom and on the top of the cage with wood glue

Assembling the Cage

8a alle teile.jpg
8käfig1.jpg

Four sticks glued on the middle section (2 over and 2 under) of the medium cage hold everything together.

Sawing the Base

9 boden leimen.jpg
9 boden sägen.jpg
9 c boden bohren.jpg
9 d boden kante sägen.jpg

I glued 3 boards together

Sawed it and drilled holes

To cut the edges, I used a extra high table saw fence.

Finishing the Base

9 e boden schleifen.jpg
basis anmalen.jpg
basis sockel anschrauben.jpg
basis sockel b anmalen.jpg

After sanding and painting, I added a piece of wood as a pedestal.

Assembling

c kreuz kleben fehler.jpg
d streben einsetzen.jpg
dx kreuz an streben.jpg
e käfig anleimen.jpg

I put four long sticks (the end was rounded with a knife) in the holes of the base.

and glued a cross on them.

Then I glued the cage on the cross.

Electrical Wiring

g kabel einfädeln.jpg
sschalter.jpg
u gummiringe.jpg

I pulled a cable through the cage and two O-rings on the side and added a switch.

The Result

ᐉ How to make a light cage

Instead of thousand words, please watch the video

If you use a mobile device, use this link.

This is my entry for the "FULL SPECTRUM LASER CONTEST 2016". If you like it, please vote for it.

If you want to see more of my work, subscribe to my Youtube-channel

(Please excuse my poor English)