Laser Cut Toolbox

by fps67 in Workshop > Laser Cutting

8755 Views, 108 Favorites, 0 Comments

Laser Cut Toolbox

IMG_20211113_182520.jpg
IMG_20211114_101904.jpg
IMG_20211114_101915.jpg
The open of the toolbox

Goals:

- I wanted to create a ready-to-use toolbox with the main tools needed for any repair situation

- Each tool has to be easily and quickly accessible

- The toolbox must be compact

Supplies

  • Laser cutter (able to cut 5mm of plywood)
  • Screwdriver
  • Clamps
  • Sanding paper
  • Plywood 5mm (5 sheets of 600 x 450 mm)
  • Wood glue
  • 4 Hinges
  • screwdriver's rack
  • Screws M5 x 10mm
  • Protective pads
  • Magnets: to keep the drawers closed and to hold some tools
  • Vitrifier

The Measurement

Measure each tool you have and want to see inside your toolbox.

Laser Cutting

IMG_20210518_161148.jpg
Toolbox laser cut

All the plans have been designed with Illustrator

5 sheets of plywood are needed for the toolbox.

Sanding

IMG_20210519_163953.jpg

After laser cutting we need to sand all the pieces of wood to eliminate burns marks. Not the best part of the job...

Assembly

IMG_20210519_185526.jpg

The magnets for the drawers and the screw to hold the screwdrivers rack have to be installed before gluing.

We need to glue the inside parts before, i.e. the chimney that contains the drawers.

Finish

We protect the plywood with a vitrifier in aqueous solution.

I add silicon pads on both the bottom and the top.

Result

IMG_20211114_101852.jpg
IMG_20211114_101904.jpg
IMG_20211114_101915.jpg
IMG_20211113_182846.jpg
IMG_20211113_183158.jpg
IMG_20211114_102113.jpg
IMG_20211114_102040.jpg
IMG_20211113_182529.jpg
IMG_20211113_183340.jpg
IMG_20211113_183353.jpg
Fermeture malette

The hammer is the handle of the toolbox: you can’t forget it!

When you grasp it, 2 latches lock the box that can’t open when you carry it.

The drawers contain supplies for a quick repair, few measuring tools (laser meter, protractor, ...) and a first aid kit.

Details

IMG_20211113_182620.jpg
IMG_20211113_182625.jpg
IMG_20211113_183121.jpg
IMG_20211113_183212.jpg
IMG_20211113_183046.jpg
Verrouillage malette