Invisible Knife Display
Materials Required
Reclaimed Oak From a Wooden Pallet
1/4" Dowel
1/8" Dowel
I wanted to make an "invisible" display stand for my latest knife, and as the knife is made from stainless steel the use of magnets to hold it was out of the question. But it do have a lanyard hole, so I have another option.
(Note: I do not give the lengths of any of my cuts, as it will change for different size knives)
What's Your Angle?
Materials Required
Poster board
Ruler
Pencil
I next need to figure out what angle I wish to have the knife on the stand. I drew a straight line and positioned the knife until I was satisfied.
Outline the Outline
Equipment Required
Pencil
The next step is to trace around the knife and mark where the lanyard hole is.
Lets Make Sure We Can Shore It Up
Equipment Required
Pencil
Eraser
I need a support that I can attach to my base, that is strong enough to hold the knife and wide enough at the base to attach to the base of the stand. I draw a support that will be undetectable once the knife is in place.
Cut It Out!
Tools Required
Utility knife
I then cut the support from the poster board to use as a template to mark my wood. Notice I found the centre of hole I marked for the location of the lanyard hole.
Mark It Once
Tools And Materials Required
3/8 X 2 1/2" Board
Pencil
Stick Pin
Placing the support template on the wood, trace around it. The wood I am using is some oak I reclaimed from a wooden pallet. Using a stick pin, I push it though the template into the wood to mark the center of the lanyard hole.
Roughing It
Tools Required
Scroll Saw
Using my scroll saw I rough cut out the support
Shape Up
Tools Required
Belt/disk Sander
Various Grits of Sandpaper
Drill Press
1/4" Wood Drill Bit
Using my drill press I drilled a 1/4" hole where the I marked the lanyard hole. Then using my belt/disk sander I sanded to my lines, and made sure the base of the support was flat. Using various sandpapers (up to a 400 grit), I finished sanding the support.
Peg It
Tools And Material Required
1/4" Dowel
Quality Carpenters Glue
Utility Knife
Sandpaper
Brown Paint
I cut a length of 1/4" dowel long enough to go though the support, but not long enough to go all the way though the knife handle (3/4"). Sanded the ends of the dowel and glued it in place. I painted the tip of the dowel with brown paint to make it more invisible.
Back to Base-ics
Tools And Material Required
Ruler
Pencil
3/8 X 2 1/2" Board
I marked the center of my board, and marked out a non-square rectangle. The center mark is required for future measurements.
Shape Up
Tools Required
Scroll Saw
Belt/disk Sander
Various Grits of Sandpaper
Ruler
Pencil
I rough cut out the base using my scroll saw, and as I do not want any straight line I use my belt/disk sander to curve each side and round the corners. Using various sandpapers (up to 400 grit) I finishing sanding the base.
Note from the photo I have marked where the knife blade is going to sit, and where the support is going to be placed (1/2 of the with of the handle from the center line).
Peg It Again
Tools And Material Required
Drill Press
Hand Drill
1/8" Wood Bit
1/8" Dowel
Sandpaper
Using my drill press I drill a 1/8" hole in the middle of where the support is to be placed, and using my hand drill a 1/8" hole in the middle of the bottom of my support. Then cut a piece of 1/8" dowel to length, and sand the ends.
I know your asking why not drill the support with the drill press? Well it is not square, and I do not have a jig for my drill press to hold it (maybe if I make one it will be another instruct able).
Who Wants to Play Slots?
Tools Required
Rotary Tool
1/8" Cutting Disk
Sandpaper
Using my rotary tool with a 1/8" thick cutting disk, I cut a slot in the base to receive the knife blade.
I sand all the pencil marks off the base.
Come Together
Material Required
Quality Carpenters Glue
Using a good carpenters glue I place some in each of the holes and cover the bottom of the support. Then fit the pieces together and wait until the glue sets.
It Is Finished
Tools And Material Required
Quality Varnish
400 Grit Sandpaper
Finish the stand with at least three coats of varnish, sanding lightly between each coat. Now I have a display that is sort 'a invisible - you cannot see the support at least.
The 8 5/8" knife is made from 1/8" stainless steel, with a cocobolo handle and brass pins.