How to Pack a Bike With S&S Couplers

by ewilhelm in Outside > Bikes

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How to Pack a Bike With S&S Couplers

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My bike has S&S couplers (also known as S and S Machine Bicycle Torque Coupling) that allow it to be broken apart and packed into a normal-sized checked luggage box that flies at no additional charge. Getting it to fit is always a challenge, so I took photos to help me remember.

Your S&S-enabled bike will probably pack in a slightly different configuration, but you can still use this as a starting guide.

Disassemble Bike

Take off the brakes, the rear deailleurs, the cranks, the handle bars, and fork.

Fork and Front of Frame

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Cover the frame with pipe insulation to protect the paint. Place the support bases, fork, and frame.

Rear Wheel

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Take the tires off both wheels, and place the rear in with the cassette facing down.

Cranks

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Wrap up the cranks and chain rings in a plastic bag, and pack them.

Seat and Rear Frame

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Place the seat and rear frame section.

Front Wheel

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Place the front wheel.

Handle Bars

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Fit the handle bars in.

Tires and Finish

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Squeeze the tires in. Place the top parts of the supports, add in the remains pieces, and carefully check if the box closes.

I always try the pack my bike the night before flying, to ensure I have time to do it properly.