How to Make a Plug-In Pendant Light
by colorcord in Workshop > Lighting
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How to Make a Plug-In Pendant Light
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Build a Plug-In Pendant Light Fixture From Start to Finish. With our tutorials and wide selection of lighting parts, you can make your own customized plug-in lighting fixture suitable for any space. Let us help you learn how to make a light today with our approachable attitude towards DIY. With our video tutorials and wide selection of lighting parts, you can make your own customized plug-in lighting fixture suitable for any space. Let us help you learn how to make a light today with our approachable attitude towards DIY.
Supplies
- Color Cord Mood Orange Mini Tweed
- Standard Socket with Ring
- Color Thumb Switch
- Cord Plug End
- Standard Cord Grip
- Color Cord 3000 - Wire Stripping Tool
- Phillips Head Screwdriver
- Crescent Wrench
- Masking Tape
- Solder Gun & Solder
How to Wire a Socket
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Please follow the detailed steps in our How to Wire a Socket Instructables.
Wire a Cord Plug-End
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- Remove the screw from the top of the plug.
- Pull-on the prongs of the plug to release the plug from the shell.
- Insert the same end of the cord into the plug shellʼs small opening.
- On that same cord end, measure 11/4 “ from the tip of the cloth-covered wire, and wrap an inch of electric tape over the wire.
- Over the midsection of the tape, strip the PVC housing to expose the 3 conductor wires.
- We recommend the use of our Color Cord 3000 striping tool.
- Make sure that there are no cuts on the conductor wires exposing the internal stranded copper wire.
- Using your fingers, twist the stranded wires together.
- Locate the positive (brass), negative (silver) and ground (green) terminals on the back of the plug.
- Loosen the 3 screws on the back of the plug to open the terminals.
- Wrap the stranded copper wires on each matching terminal screw.
- The black wire (+) with the positive terminal, white wire (-) with the negative terminal and green wire with the ground terminal.
- The stranded copper wire should be tucked in the terminal, covered by the screwʼs head. Tighten the screws of each terminal to secure the wire in place.
- Pull the wires to make sure the wires wonʼt pull out of the terminals.
- Pull the plug shell over the plug making sure that the screw hole on the cap aligns with the one on the plug.
- Tighten the plug screw to secure the cap onto the plug.
- Bring the cord grip towards the plug and insert the threaded ends into the capʼs opening.
- Twist the cord grip until its tightly secured.
- Tighten set screw on the cord grip.
Wire a Thumb Switch
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- Place 2 pieces of tape 2” apart (measuring from the outer edge of each piece of tape) where you want the thumb switch on your cord.
- At the center of each tape cut (with wire striping tool or blade) about 1/32” to 1/6” deep around the diameter of the cord.
- You might need to bend the cord while you cut to make sure you don't cut the internal wires (green, white and black). Remove the cloth of the wire.
- With a blade, carefully slice about 1/32” to 1/6” deep from the cut on one tape to the other cutting the outer plastic covering to expose the inside wires (green, black and white).
- Make sure you don't cut the internal wires and expose the stranded copper wire.
- Double-check that there are no cuts on the conductor wires exposing the internal stranded copper wire.
- Locate the black (positive) wire and cut an inch off at the center.
- Strip one end of each side of the black wire to expose about 3/16” of the stranded copper wire.
- Using your fingers, twist the stranded wires together.
- For easier insertion of the stranded copper wire, you may open up the tabs on the thumb switch. You can use a screwdriver or pliers.
- Place the exposed wire on the thumb switch, placing the black (positive) wires on the side of the tabs, and the green and white wires on the opposite side.
- Place the stranded copper wires from the black wire on the open tabs.
- Close the tabs over the stranded copper wire, and using a flat screwdriver press the tabs to secure the wire in place.
- Secure cap into thumb switch by pressing pieces together. If you use pliers to tighten, protect the thumb switch with some cloth to avoid scratches.
- This is a hard task, so don't be discouraged. Try a few times!
Swag Your Plug-In Pendant Light
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- Tie a knot according to the preferred length of cord.
- Make sure it is secure before hanging the light.
- Add a securing hook for the other end of the cord.
- Adjust if necessary.
Voila! You now have a custom plug-in pendant light. This is perfect for your own home office or the kids’ study table!