How to Make a DIY Lithium Battery Charger Using a USB Cable

by Webotricks in Circuits > Electronics

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How to Make a DIY Lithium Battery Charger Using a USB Cable

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In this project, we will learn how to build a simple DIY lithium battery charger using a USB cable. This charger is designed to safely charge a 3.7V lithium battery using a charging module. The project is beginner-friendly and requires only a few basic components.

Supplies

Components Required

Charging Module - BUY NOW

USB Cable - BUY NOW

Lithium Battery (3.7V) - BUY NOW

Lithium Battery Holder - BUY NOW

Transparent Acrylic Sheet - BUY NOW

Jumper Wires - BUY NOW

Understanding the Charging Module

The charging module is the core component of this project. It regulates voltage and current to safely charge the 3.7V lithium battery. The module typically features:

Micro USB Input: Connects to a USB power source.

Battery Terminals: For connecting the lithium battery.

LED Indicators: Indicate charging status (usually red for charging and green for fully charged).

Preparing the USB Cable


Cut one end of a USB cable to expose the internal wires.

Identify the red (positive +) and black (negative -) wires, which provide power.

Strip the insulation off these wires to make proper connections.

Connecting the Charging Module

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Solder the red (+) wire from the USB cable to the IN+ terminal of the charging module.

Solder the black (-) wire from the USB cable to the IN- terminal of the charging module.

Connecting the Lithium Battery


Insert the 3.7V lithium battery into the battery holder.

Connect the holder’s positive (+) terminal to the BAT+ pin on the charging module.

Connect the holder’s negative (-) terminal to the BAT- pin on the charging module.

Securing the Setup


Mount all components onto a transparent acrylic sheet using double-sided tape or screws.

Arrange the wiring neatly to avoid short circuits and ensure safe operation.

Testing the Charger

Plug the USB cable into a power source (such as a laptop or wall adapter).

Observe the LED indicators:

Red LED: Charging in progress.

Green LED: Battery is fully charged.

Check the voltage of the battery using a multimeter to verify proper charging.