How to Make a Brass Christmas Star
by CrazySurvivalSt in Workshop > Molds & Casting
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How to Make a Brass Christmas Star

Let's make our own brass Christmas Star for the tree DIY. First, let's
prepare a sand mold with a wooden star. Then we melt some brass on the foundry, we pour it on the mold. We cut excess with the saw. Then we file the star and sand it.
Then we get a shiny, heavy star.
I use a mix of beach sand and clay.
Put Sand on the Mold Frame and Smash It

Put green sand on your mold frame and smash it. You have to put layers of 1cm and then smash it.
Remove Excess

When you have fill the frame and smash it well. Use a stick to remove sand excess. Use the frame as a guide.
Use Talcum Powder

Pour talcum powder on the star figure and on to the sand
Place the Star Figure and Hit With a Wooden Stick


Place the star figure and hit with a wooden stick
Pour Talcum Powder on the Mold and Figure

Pour talcum powder on the mold and figure
Place Top Frame and Smash Sand

Place the top frame. Add 1 cm sand layer and smash and repeat until the frame is full
Remove Sand Excess

Remove sand excess with a stick using frame as a guide
Remove Top Frame Carefully

Remove top frame carefully
Remove Carefully the Star Using a Screw


Remove carefully the star using a screw
Use a Tube to Make Two Holes

Use a tube to make two holes. Intake and outtake.
Place the Frame Together Again

Place the frame together again
Melt Brass

Melt brass
Pour Molten Metal on the Mold

Pour molten metal on the mold
Let It Cold and Remove the Figure From the Mold

Let it cold and remove the figure from the mold
Use a Saw to Remove Intake and Outake Excess

Use a saw to remove intake and outake excess material
File Imperfections

File imperfections
Sand the Star

Sand the star. Star from 80, 120 and up to 500