How to Make a Brass Christmas Star

by CrazySurvivalSt in Workshop > Molds & Casting

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How to Make a Brass Christmas Star

Christmas Star: How to make a brass xmas star

Let's make our own brass Christmas Star for the tree DIY. First, let's
prepare a sand mold with a wooden star. Then we melt some brass on the foundry, we pour it on the mold. We cut excess with the saw. Then we file the star and sand it.

Then we get a shiny, heavy star.

I use a mix of beach sand and clay.

Put Sand on the Mold Frame and Smash It

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Put green sand on your mold frame and smash it. You have to put layers of 1cm and then smash it.

Remove Excess

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When you have fill the frame and smash it well. Use a stick to remove sand excess. Use the frame as a guide.

Use Talcum Powder

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Pour talcum powder on the star figure and on to the sand

Place the Star Figure and Hit With a Wooden Stick

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Place the star figure and hit with a wooden stick

Pour Talcum Powder on the Mold and Figure

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Pour talcum powder on the mold and figure

Place Top Frame and Smash Sand

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Place the top frame. Add 1 cm sand layer and smash and repeat until the frame is full

Remove Sand Excess

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Remove sand excess with a stick using frame as a guide

Remove Top Frame Carefully

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Remove top frame carefully

Remove Carefully the Star Using a Screw

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Remove carefully the star using a screw

Use a Tube to Make Two Holes

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Use a tube to make two holes. Intake and outtake.

Place the Frame Together Again

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Place the frame together again

Melt Brass

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Melt brass

Pour Molten Metal on the Mold

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Pour molten metal on the mold

Let It Cold and Remove the Figure From the Mold

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Let it cold and remove the figure from the mold

Use a Saw to Remove Intake and Outake Excess

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Use a saw to remove intake and outake excess material

File Imperfections

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File imperfections

Sand the Star

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Sand the star. Star from 80, 120 and up to 500