How to Laser Cut a Wooden Gift Box?

Wooden gift boxes are timeless, elegant, and meaningful—especially when you make them yourself. Whether you’re preparing a wedding favor, a holiday present, or a personalized keepsake, a laser-cut wooden box adds craftsmanship and warmth that store-bought packaging simply can’t match.

In this step-by-step tutorial, you’ll learn how to laser cut and assemble your own wooden gift box using simple materials. Let’s turn a flat sheet of wood into something beautifully three-dimensional.

Machine Used

Thunder Bolt 30W

Material Needed

3mm Plywood

Settings

Cutting

1. Speed:10mm/s
2. Max Power:30%
3. Min Power:10%
4. Number of Passes:1

Lay your plywood or basswood sheet flat on the laser bed. Make sure the sheet is flat, clean and secured so it won’t shift during cutting — use low-profile pins, small clamps, or light masking tape at the edges.

Import the file in your preferred laser software (I use lasermaker) and check if your basswood size is large enough. Double-check everything, and decide if you want to add or subtract elements according to your preferences. For the laser cutting layers, pay extra attention to the power setting.

Proper focusing ensures neat, polished edges. If your machine has auto focus, use it for quick setup. For manual focusing, lower the laser head with the focus stick until it touches the wood surface at a perfect angle. Always double-check before cutting.

Then click “Frame” or “Border” to preview your cutting area and make sure the design fits nicely on your board. This confirms your material placement and avoids wasting wood. Adjust as necessary. Once everything is set, start the laser job.

Stay close to the machine while it’s running and watch the cutting and engraving progress. Keep an eye out for excessive smoke, small flame-ups, or any movement of the material that could affect the outcome. Make sure your workspace is well-ventilated, and rely on air assist if available to achieve cleaner edges on the wood.

Once all the pieces are cut, gently remove them from the laser bed. Fold the panels along the designed slots and tabs, and join them together. You can add a ribbon or decorative tie if you want a more romantic finish.

Your wooden gift box is now complete！