How to Build a DIY Solder Fume Extractor With a PC Fan – Safe, Cheap and Effective!
by dbmaking in Circuits > Soldering
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How to Build a DIY Solder Fume Extractor With a PC Fan – Safe, Cheap and Effective!



In this guide, I’ll show you how to build a compact and effective solder fume extractor using a PC fan, a voltage regulator, and a little DIY spirit. It’s a simple, affordable, and beginner-friendly project—easy to build, super useful, and most importantly, it helps protect your health. Soldering fumes are toxic, and having a basic extractor can make a big difference!
Supplies

➡️Link Amazon
120 mm Fan: https://amzn.to/4cqT7zY
Various Screws M2 - M3: https://amzn.to/4jdatod
Speed Controller: https://amzn.to/3WH7Twx
Female DC Jack 5.5x2.1: https://amzn.to/4jlMXWd
Heat Shrink Tubing: https://amzn.to/4jM5vyN
Activated Carbon Filter Sheets: https://amzn.to/44C3jp1
➡️Link Aliexpress
120 mm Fan: https://s.click.aliexpress.com/e/_oBU0SIf
Various Screws M2 - M3: https://s.click.aliexpress.com/e/_DB3BWiH
12V Speed Controller: https://s.click.aliexpress.com/e/_oB61Tj9
DC Female Socket 5.5x2.1: https://s.click.aliexpress.com/e/_DB0Ls4F
Heat Shrink Tubing: https://s.click.aliexpress.com/e/_opyZheL
Activated Carbon Filter Sheets: https://s.click.aliexpress.com/e/_opM2env
➡️3D printable file: Makerworld
⚒️Assemble the Filter Unit



Use 2-part epoxy glue to join the grill to the filter frame. The grill prevents the filter from being sucked into the fan. Apply glue carefully with a toothpick and let it cure.
🔌Prepare the Power Connector


Solder two wires (positive to center, negative to outer tab) onto the DC 12V female connector. Use heat shrink tubing to insulate the connections.
🌀Mount the Fan and Connector



Insert the power connector into its dedicated hole in the 3D printed fan frame and secure it. Route the fan cable through the exit hole and screw the fan in place using the 4 screws that come with the fan.
🧠Wire the Voltage Regulator




Trim the fan cable, separating the 4 wires. Use only the black (GND) and red (12V) wires. Solder them to "Motor+" and "Motor-" on the regulator. Connect the DC jack to "Power+" and "Power-". Tighten screws securely.
✅Final Assembly and Test





Insert the regulator into its housing, attach the cover, and screw everything together. Mount the filter onto the fan. Plug in the power, turn it on, and test it at different distances (7–15 cm) from your soldering point.
🌟Conclusion

You've now built a highly useful fume extractor that protects your lungs and makes your soldering station safer. Customize it, improve it, or connect it to a hose for outdoor exhaust—your lungs will thank you!