How to Assemble Very Cheap 3D Printer

by Nikus in Workshop > 3D Printing

59371 Views, 717 Favorites, 0 Comments

How to Assemble Very Cheap 3D Printer

mini1.jpg
JGAURORA Z - 605S cute octopus printing

3D printing is great tool, you can print almost everything that you need. For example my lamp was broken since few weeks but now I design part that I needed to fix it and it works!

Cheap printer maybe mean for somebody bad printer. But I think that for this price ($235)it works great. It can print offline, has heated bed (without glass table but I will show you how to make it). Assembling it is very easy. I made it without instruction (I didn't check SD card, on it you can find some video tutorials). It took me 7 hours to build, calibrate and print first thing (small 1cmx1cmx1cm cube).

What's in Kit?

DSC05075.JPG
DSC05076.JPG
DSC05077.JPG
DSC05078.JPG
DSC05079.JPG
DSC05080.JPG

You can find everything you need to build this printer in this kit including tools. This is link to gearbest where you can buy this printer.

This printer is no longer available to buy :(

But don't worry here I have few more that are even better:

Ender 3 (best quality for price)

CR10 (huge printer)

The kit is packed into solid cardboard box and separated for 3 layers. Everything in my pack wasn't damaged.

There is to many parts to write it all so if you like to see all the parts you can find it in this link. I only like to add something that I didn't find on product page this kit includes spool holder. Here is most important info about this printer:

Nozzle size: 0.4mm

Nuild area: 190 x 190 x 180mm

Print speed: 20 to 100mm/s

Software: Cura

Compatible materials: PLA and ABS

Posibilty of printing offline: yes

Clear the Frame

DSC05082.JPG
DSC05084.JPG

Firstly remove the foil from frame parts. The best way to do it is to use your nails, you can also use some other tools but thay can't be sharp because you can scratch it.

Z Axis Assembling

DSC05086.JPG
DSC05087.JPG
DSC05089.JPG
DSC05090.JPG
DSC05091.JPG

First thing is to build main frame. On included SD card you can find video tutorial about how to assemble the frame unfortunatly there is only how to assemble frame (nothing about connection e.t.c.).

Y Axis Assembling

DSC05097.JPG
DSC05098.JPG
DSC05100.JPG
DSC05103.JPG
DSC05101.JPG
DSC05102.JPG
DSC05096.JPG
DSC05104.JPG
DSC05105.JPG

On the images above you can see how to assemble Y axis. You can also watch video from sd card. The most important things:

  • spacing between the longest screws must be good for bearings otherwise it wouldn't move smoothly.
  • toothed belt must be tight

X Axis Assembling

DSC05095.JPG
DSC05106.JPG
DSC05113.JPG
DSC05109.JPG
DSC05114.JPG

So same as y axis photos above and videos on SD card. Most important things:

  • brace toothed belt after combined X asxis with Z axis
  • close back plate at the end

Put It All Together

DSC05119.JPG
DSC05120.JPG
DSC05227.JPG
DSC05228.JPG
DSC05225.JPG
DSC05226.JPG

Now you can combine X, Y and Z axis with other parts. Before turning it on add two small piece of plastic on the top of Z axis to set bars in good position. Screw all thing very strong but be careful to not destroy anything.

Bed

DSC05124.JPG

Heating bed is better because your prints hold better to surface and won't unstick while printing. On this bed you can find blue tape, with it you prints won't unstick but thay can be hard to remove so the best way is to make glass table (look at last step).

Screw heating bed to Y axis metal plate with screws and springs.

Extruder

DSC05110.JPG
DSC05121.JPG

Screw the extruder with 3 screws to X axis. Make sure that it is fixed very strong. Also fix fan for cooling printed layers.

Endstops

DSC05212.JPG
DSC05215.JPG
DSC05213.JPG

3D printer use endstops to find where it is. Before every print it goes to the 0 point on each axis and then start printing.

Endstops you need to place on every axis and add something to limit the movement. I glued pice of plastic with double sided tape. On phots you can find where I place it.

X axis: place endstop near to extruder

Y axis: place endstop near to motor, on the back of printer

Z axis: place endstop above one of Z axis motor (no matter which one)

Connection

DSC05122.JPG
DSC05123.JPG
DSC05220.JPG

Every wire is described (in english and chienese) so you can't connect it incorrectly. But for sure I will write below things, that you might have problem with.

1. Bed

Wire with connector plug into TEMP_BED on controll board and two cables without any connectors plug into screw terminal described as BED (red to + and black to -). Other side of cable plug into heated bed there is only one possible way to connect it.

2.Extruder

Both fans to screw terminal (FAN). Stepper motor to MOTO_E0. Termistor to TEMP_E0 (again with connector). Head to screw terminal (E0).

Power Suply

DSC05132.JPG

Connect all like on image WITH TURNED OFF POWER BE CAREFUL THIS IS HIGH VOLTAGE!!!

+V from power supply to VCC with white frame around screw terminal on control board.

-V from power supply to GND screw terminal on control board.

Display and Controll Board

DSC05218.JPG
DSC05219.JPG
DSC05204.JPG

This is part of this printer that I like the most especially this rotary button :) This is best control type that I saw (same control panel we have in school). This is very nice to operate.

Organizing Cables

DSC05135.JPG

Organize all cables with flexible cable wrap and zip-ties. This make it look better and it decrease possibility of cables snarl.

Spool Holder

DSC05202.JPG

Very strong and decent spool holder. It's very usefull but it wouldn't unwrap itself so you need to unwrap it every some time or add plastic tube or something. I'm looking for something that can be good for it if I find it I will update this.

Software

Bez tytułu.png

The best program for making gkods to this printer is cura. Cura is free and really good software made by ultimaker.

Best settings for this printer:

  1. layer height: I tested 0.2mm and 0.25mm but I heard that with this nozzle (0.4mm) you can print to 0.14 mm (not tested, yet).
  2. Shell thickness: 0.8mm (but can be more of course)
  3. Bottom and top thickness: 0.4 or 0.6 mm
  4. Fill density: your choice
  5. Print speed: 40mm/s
  6. printing temperature: depends on material that you use
  7. Bed temperature: depends on material that you use
  8. Diameter: 1.75mm
  9. Flow: 100%
  10. Nozzle size: 0.4 mm

Calibration

Go to menu->prepare and select autohome then then go to menu->prepare-> move axis->1mm and move head over whole table (don't change Z position) and turn screws in bed to get same height in every place. Height must be big enough to fit between head and table sheet of paper.

Printing

DSC05138.JPG
DSC05140.JPG
DSC05144.JPG
DSC05146.JPG
DSC05150.JPG
DSC05151.JPG
DSC05153.JPG
DSC05156.JPG
DSC05169.JPG
DSC05171.JPG
DSC05223.JPG
DSC05221.JPG
DSC05208.JPG

On the photos you can see prints, that I made on this printer. I will update it after I printed something new. I can say that prints are realy good, they aren't ideal but I think it's good.

If you didn't set temperatures in cura, you need to preheat bed and head before every print (prepare->preheat PLA->preheat pla1). And to print choose printing from SD card and find your gcode.

Glass Table Upgrade!

DSC05178.JPG
DSC05179.JPG
DSC05173.JPG
DSC05175.JPG
DSC05176.JPG
DSC05199.JPG
DSC05198.JPG

Glass table helps removing your prints from table. You don't need any tape, glue and any other thing to print with PLA but printing on clear glass with ABS is almost imposible. So if you like to print with ABS you need to use painter tape, glue, or some special pad.

To make your own glass table you will need:

- piece of glass

- glass cutter

- measure tape

- 4 black paper clips

- something long and rigid to cut glass straight


1. Remove blue tape from table and clean it with alcohol or benzine

2.Cut glass with this size 21,5 x 20,5 cm

3.Sand it down a little bit

4.Attach it to heated bed with black paper clips

5.Calibrate it again

And now you can make good print without annoying tape. The next plus of printing on glass is that bottom side of your prints is perfectly smooth and after cool down you can remove your prints easier.

Thanks for reading!