How to Copy Complex Curves!

by snotty in Workshop > Tools

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How to Copy Complex Curves!

Complex curve copyer in action other side.jpg
Complex curve copyer array.jpg
That's right! Simply push it down and get a copy of a curve that might be hard to measure and copy otherwise. Not only is it hella useful but it's made from stuff you already have in your kitchen.

This is not my idea. It is a re-post from a forum.

Originally from: http://forum.miata.net/vb/showthread.php?t=448807
User: Godless Commie

It mimics a "profile gauge" tool but is made from bbq sticks and cardboard: http://www.amazon.com/Plastic-Profile-Gauge-Standard-Width/dp/B003A07NBG

Remember to rate this 'ible if you think it's useful :)

Bonus: A FREE 3 MONTH PRO MEMBERSHIP GOES WENT TO the first one to post an instructable of their version of this tool including a VIDEO. Post a link to that 'ible in the comments below. Yeah.

WINNER is Mr. Roshy10. Show him some love.

And a Warning from Wroger-Wroger: Be careful not to let stray bamboo skewers or their tips, skewer your foot. These bits can lurk in the carpet waiting to strike.

Materials

Complex curve copyer Materials.jpg
Complex curve copyer in action.jpg
Complex curve copyer in action other side.jpg
Complex curve copyer array.jpg
Needful things
  • a bunch of bamboo skewers (or straws)
  • enough corrugated cardboard to cover your project
  • some sort of a marker, like a sharpie

Insert Sticks

Complex curve copyer array.jpg
Next, cut a strip of the corrugated cardboard and stick the bamboo skewers through the grooves/holes/openings of the cardboard.

Note: This picture shows a skewer through every other hole but the resolution could probably be doubled by inserting one in each hole.

Use!

Complex curve copyer in action.jpg
Then, position that funky tool you have fashioned over the compound curve you want to duplicate, and gently push on the skewers until they just touch the surface. Hold the cardboard level.

Trace

Complex curve copyer in action other side.jpg
Here's a look at the other side.

Once you have captured the shape of the curve(s), all you need to do is to trace it on another piece of cardboard and test fit.
Then, transfer the shape on the material of your choice and cut away.

PS# You can use drinking straws instead of skewers for delicate surfaces, too.

Again, thanks to Mr. (?) Godless Commie over at forum.miata.net for this tool!