Hand Cut Dovetails for Dummies

by tomatoskins in Workshop > Woodworking

133531 Views, 1180 Favorites, 0 Comments

Hand Cut Dovetails for Dummies

DSC_0304 - Square this one.jpg
DSC_0246.jpg
DSC_0287.jpg

Precision cuts and joinery is the mark of a skilled carpenter. Dovetail joints often have an aura of mystery about them. Dovetails can be tricky, but with a little practice you can have others envious of the decorative hand cut character that only a dovetail joint can bring to your next project.

When using dovetails for a joint that requires strength, end grain must be used. Side grain was used in this instructable because it was for demonstration purposes only. The same steps and techniques will work with end grain dovetail joints.

Tools

DSC_0041.JPG
DSC_0044.JPG
DSC_0046.JPG
DSC_0048.JPG
DSC_0051.JPG
DSC_0310.JPG

Layout One

Capture.JPG
DSC_0055.JPG
DSC_0061.JPG
DSC_0067.JPG
DSC_0076.JPG
DSC_0077.JPG
  • Measure the thickness of the second board using the marking gauge
  • Transfer that thickness to the first board with the marking gauge
  • Mark the middle of the board
  • Decide on a layout for the dovetails (my layout is shown in picture 3)
  • Make sure to mark the sections that you are wanting to remove

Cut

DSC_0083.JPG
DSC_0086.JPG
DSC_0087.JPG
DSC_0091.JPG

Using a hand saw, cut close to the line while not removing it till you reach the line left by the marking gauge

Removing Wood

DSC_0098.JPG
DSC_0106.JPG
DSC_0114.JPG
DSC_0113.JPG
DSC_0119.JPG
DSC_0117.JPG
DSC_0120.JPG
DSC_0122.JPG
DSC_0129.JPG

Use a chisel and mallet to remove the excess wood. Holding the chisel perpendicular to the wood piece, cut along the line made by the marking gauge. Flip the chisel over to cut toward the line made by the marking gauge. Do this over and over till the wood is removed.

Repeat

DSC_0135.JPG
DSC_0144.JPG
DSC_0148.JPG
DSC_0156.JPG

Using the same steps shown before, remove the remaining excess wood from the first board.

Layout Two

DSC_0177.JPG
DSC_0180.JPG
DSC_0182.JPG
DSC_0183.JPG
DSC_0186.JPG
  • Using the first board as a pattern, transfer the outline of the dovetails
  • Using the marking gauge, transfer the thickness of the first board to the second board
  • Mark the sections to remove
  • Using a square, connect the lines to the line left by the marking gauge

Cut and Remove Wood

DSC_0189.JPG
DSC_0190.JPG
DSC_0191.JPG
DSC_0194.JPG
DSC_0198.JPG
DSC_0199.JPG

Repeat steps 3 through 5.

Final Fitting

DSC_0203.JPG
DSC_0204.JPG
DSC_0210.JPG
DSC_0214.JPG
DSC_0220.JPG
DSC_0221.JPG
DSC_0223.JPG
DSC_0218.JPG

If the previous steps have been followed, the two boards should not fit together. In order to get the tight great looking dovetails that every carpenter wants, carefully shave wood off the second board in the interface between the two. I used both the chisel and small sanding block to get them to fit.

Sand and Finish

DSC_0228.JPG
DSC_0229.JPG
DSC_0230.JPG
DSC_0231.JPG
DSC_0232.JPG
DSC_0240.JPG

Depending on what you are making, you will want to glue the joint. If gluing, sand before and after to make sure that everything is flush.

Since this is a demonstration piece for a dovetail joint, I didn't glue it. I just sanded it and finished it with some danish oil.

Share Your Dovetail Projects!

DSC_0261.JPG
DSC_0279.JPG
DSC_0288.JPG

I want to see what amazing dovetail projects you can come up with. Please take a picture, make an instructable, share, repeat and enjoy!