Hack Your House: Run Both Ethernet and Phone Over Existing Cat-5 Cable

by T3Hprogrammer in Workshop > Home Improvement

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Hack Your House: Run Both Ethernet and Phone Over Existing Cat-5 Cable

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The new fad when building a house is to run Cat-5 cable to every wall jack. These jacks can then be used for either ethernet or phone. When we got our new house built, we chose to get four of these jacks, and we intended to use them for phone service. Unfortunately, the wifi is a bit flaky in places (even with two access points.) This got annoying up until the point where three of the four wall jacks were being used for ethernet, leaving just one for phone. This was a problem.

The solution is to run both ethernet and phone over the same existing cat-5 cable. Every wall jack becomes two jacks, one RJ-11 for phone and one RJ-45 for ethernet. This neat hack could save you a lot of money, as you only have to buy new wall plates and jacks rather than wall plates, jacks, and hundreds of feet of wire.

See how this works in the next step.

Disclaimer: I'm not sure if this is legal. The telephone company won't be pleased if you short your telephone wires together. However, if you do everything right, they won't care. Don't blame me if you shock yourself (unlikely), damage Ethernet devices (also unlikely), damage phones (not as unlikely), damage your house wiring (not too unlikely), or damage your fingers with knives (rather likely).

Theory

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This is made possible because of the wasteful (some may say "spare") wires in cat-5 cable.

Cat 5 cable and RJ-45 jacks have eight wires.
Ethernet uses two pairs (four wires), one for send and one for receive.
Telephones use two wires.

Therefore, you can run both ethernet and telephone over the same wire, and still have two wires left over.

In fact, you could run two Ethernet jacks from a single cat-5 cable, or four telephone lines (though I don't know why you would run multiple phone lines.)

This Instructable will focus on changing wall plates from one RJ-45 (Ethernet) jack into one RJ-45 and one RJ-11 (phone) jack.

Note that I have not done extensive testing with cross-talk between phone and ethernet, though I have seen no degradation in the quality of either when both are in use.

Also note that this procedure will not work with PoE (Power over Ethernet) devices. Nothing bad will happen, it just won't transmit power. See step 13 for a possibly unsafe way to keep your PoE and add phone service. Also, it will not work with gigabit ethernet-- gigabit ethernet uses all four pairs. It will work fine at 10/100 Mbps which is sufficient for most people.

Parts

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1. A house wired with Cat 5 cable and RJ-45 jacks
  • To see if you are eligible, see check the three things shown in the picture. Your system also needs to converge at a central box where you can place an Ethernet switch or router.

2. An existing modular jack system.
  • Our house used Leviton QuickPort plates and jacks from Home Depot. This is not strictly necessary, but if you don't you will have to spend extra money on more jacks. This Instructable will assume you are augmenting your existing modular jack system.

3. Wall plates with an additional hole, one for each plate to be replaced
  • In my house, one two-port plate could be reused, but a three-port plate and many more two-port plates had to be purchased.

4. RJ-11 jacks, one for each plate to be replaced
  • If your house did not have modular RJ-45 jacks you will need to purchase those too.

5. Half of a 6-ft or longer phone cord, one cord per two jacks.

5. Either a multitool, or a screwdriver, pliers, wire cutters, wire strippers, and knife (razor helps.)

6. Soldering iron and decent soldering skills. "Helping hands" suggested.

In total, to rewire five jacks, I spent about $28. This cost does not go up linearly, as you can purchase items in bulk.

Disassemble Existing Plate

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Unscrew your plate from the wall. Pop out the RJ-45 port, and pull the wire out from the wall as far as you can.

Remove a Pair

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Ethernet does not use the brown or blue pair in Cat-5. I chose to use the brown pair. You may use either.
  • Be warned that if you use the blue pair, your RJ-45 jack will no longer be able to carry phone service. However, you will hopefully have a separate phone jack soon, so this will not be a problem in the long run.

Using a knife or small screwdriver, break both of the brown wires as close to the jack as possible. Avoid all the other wires. If you break any of the other wires, you may have to redo the entire jack.

Using a knife, cut out a small section of the cable jacket about three inches from the jack.

Using a knife, screwdriver, or pliers, lift up the brown twisted pair and remove them so they stick out this hole.
  • I do not recommend using a knife to do this, as you may damage other wires.

Crimp Phone Jack and Reassemble

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At this point, you need to establish a standard way of wiring the phone jack. It is a completely arbitrary choice.

Here is how I did it:
Brown Striped Cat 5 -> Red Telephone
Brown Solid Cat 5 -> Green Telephone

Follow the instructions on your phone jack to crimp the brown pair into the red and green wire slots on the jack. This must be done in the same order on every connection (see above.) Use a knife to trim the extra.

Once this is done, reassemble the jacks using a faceplate with one additional hole.

This end of the connection is now done.

Locate Head-end of Cable

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You will need to find the origin of the chosen cable. Mine were conveniently labeled and came with a paper showing where each one goes. If this is not the case for you, you may have to trace them using a cable tracer. You can borrow this from your local networking guru.

My cables were terminated with RJ-45 plugs. If you have jacks or loose wires, your job is easier.

Once you have located the other end of your cable, remove it from the panel. If possible, bring it to a flat surface you can work on.

Remove a Pair Again

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Using a knife, remove a small section of cable jacket as close to the RJ-45 plug as possible.
  • Now is not the time to damage wires-- if you do, you will have to crimp on a new RJ-45 plug, which means more money for parts and a second trip to your local networking guru for a crimper. However, if this happens, you can simply not crimp in the brown pair and not have to remove it afterwards. It's still not worth it to re-crimp the ends.

Using side cutters, clip the brown pair close to the plug.

Remove a small section of cable jacket a few inches from the RJ-45 plug, as you did in step 4.

Again, using a small screwdriver, pliers, or a knife if necessary, extract the brown pair so it sticks out from the cable two or three inches from the plug.

Mutilate Phone Cable

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Take a phone cable and cut it in half. You only need half of a cable per jack.

Inside you should find two wires surrounded by a jacket, similar to Cat 5 cable. Carefully cut and peel back the jacket, leaving an inch or two of wire sticking out. Trim the excess jacket.

Select Proper Wires

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You need to figure out which wire in the phone cable is red and which is green. Mine were both physically colored black. To figure this out, you can find a phone cable that does have colored wires and use it for reference (you can see the colors sticking into the clear jacks.) You can also search online or use the picture provided here.

Solder Phone and Cat 5 Together

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Strip and solder the red phone wire to the striped brown Cat 5 wire, and the green phone wire to the sold brown Cat 5 wire.
  • I found it helpful to only strip the two wires I was going to solder together, to avoid mix-ups.

Tape the two wires separately to avoid shorting them together. Neither you nor the phone company would appreciate this. Tape the entire custom connection to the Cat 5 cable so that it appears nice and neat.

Test

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Plug the RJ-45 plug into a router or switch, and your computer into the RJ-45 jack. Test this connection.

Plug the RJ-11 plug (the one on ex-telephone cord) into the phone junction panel.

Plug a phone into the RJ-11 jack. Listen for a dial tone.

Troubleshooting

If both connections work, congratulations! You can get pretty fast at the process and do each jack in half an hour or less.

If the ethernet connection does not work, you need to find the problem in the wires. You may have accidentally cut an important wire trying to remove the brown pair from the jack. You may have also done this where you tried to remove the cable jacket.

In most cases, the only good way to fix this is to re-crimp the terminator onto the cable. Other fixes such as soldering will greatly degrade the quality of your connection. Remember that twisted-pairs in an ethernet cable can only be untwisted for half an inch on each end of the cable, or else crosstalk will occur.

If the phone connection has problems, first examine the physical wires. Most likely the bending or cutting of these wires has caused a break in them. If you find a break, it is acceptable to solder it to fix it-- phone is not as high-quality as ethernet. A multimeter may be helpful here.

Afterwards, check that your wires are attached to the proper place on the jack. One wire should go to the red terminal, and one to the green terminal. Do not confuse the green terminal with the solid green Cat 5 wire.

Finally, check that your wires are the same on both ends-- that is, brown striped to red, solid to green. Most likely it is a different problem, as long as you were diligent enough to double-check all the orientations.

A Few Words on PoE

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Power over Ethernet is a technology that allows ethernet devices such as access points to operate without the need for wall power. It is not used widely except in businesses.

It sends power by placing a potential between both brown wires (-) and both blue wires (+). Since you disconnect one of these pairs using this method, PoE will simply stop working (it is not dangerous to use PoE devices, the wires are simply disconnected.)

If you desperately need to use a low-power PoE device, you may get around this by only using one wire from each pair for phone. One example of this would be the striped brown wire and the striped blue wire. Then, the solid brown wire and solid blue wire would continue to work for PoE. However, this halves the maximum current that the cable can handle and may present a fire hazard when using large power-hungry devices. I do not recommend this, but it is a possibility.