Hack Digital Radio, Replace the Volume Control
by neo_xnitro in Circuits > Electronics
4736 Views, 11 Favorites, 0 Comments
Hack Digital Radio, Replace the Volume Control
![DSC_0366.JPG](/proxy/?url=https://content.instructables.com/FYP/7FSK/IN35U3U0/FYP7FSKIN35U3U0.jpg&filename=DSC_0366.JPG)
![Unmodified digital radio](/proxy/?url=https://content.instructables.com/FTR/1AOB/IN35U3X3/FTR1AOBIN35U3X3.jpg&filename=Unmodified digital radio)
Few moths ago, my mother come back from Italy and brought me a digital radio in the form of an car (Porsche Cayenne ?)
it is cool, no ?
But an issue is present, on every boot, the volume is set to 84% ... It's very loud !!
I don't understand why each FM frequence are saved into the memory but is not the case for the volume level ?
It is why i decide to try to control the volume from an external potentiometer
Identifying the Amplifier Chip
![1.png](/proxy/?url=https://content.instructables.com/FAN/184G/INDEGPXC/FAN184GINDEGPXC.png&filename=1.png)
![DSC_0412.JPG](/proxy/?url=https://content.instructables.com/F5R/T0SB/IN35U7Z5/F5RT0SBIN35U7Z5.jpg&filename=DSC_0412.JPG)
After i have identified the amplifier chip : an MC4863 (Dual 2.2W Audio Amplifier) i downloaded the datasheet to understan how the gain is controled
I found the following text and image in the datasheet:
The first amplifier’s gain is externally configurable, while the second amplifier is internally fixed in a unity-gain
The datasheet talk about a resistor of 20Khom to control the external gain but on the PCB i found two resistors of 67Khom ... may be to have a satured gain ?
Build a Dual Potentiometer From Two Traditional Potentiometer
![DSC_0370.JPG](/proxy/?url=https://content.instructables.com/FR2/7ARO/IN35U3U1/FR27AROIN35U3U1.jpg&filename=DSC_0370.JPG)
![DSC_0390.JPG](/proxy/?url=https://content.instructables.com/FEJ/99RQ/IN35U3UG/FEJ99RQIN35U3UG.jpg&filename=DSC_0390.JPG)
![DSC_0374.JPG](/proxy/?url=https://content.instructables.com/FZ6/YO0Y/IN35U3U4/FZ6YO0YIN35U3U4.jpg&filename=DSC_0374.JPG)
![DSC_0386.JPG](/proxy/?url=https://content.instructables.com/F89/0FMD/IN35U3UA/F890FMDIN35U3UA.jpg&filename=DSC_0386.JPG)
![DSC_0377.JPG](/proxy/?url=https://content.instructables.com/FFC/0TQL/IN35U3U7/FFC0TQLIN35U3U7.jpg&filename=DSC_0377.JPG)
![DSC_0392.JPG](/proxy/?url=https://content.instructables.com/FLK/ZGB6/IN35U3UK/FLKZGB6IN35U3UK.jpg&filename=DSC_0392.JPG)
![DSC_0398.JPG](/proxy/?url=https://content.instructables.com/FGA/DHC6/IN35U3UN/FGADHC6IN35U3UN.jpg&filename=DSC_0398.JPG)
![DSC_0400.JPG](/proxy/?url=https://content.instructables.com/FHK/1GLD/IN35U3UQ/FHK1GLDIN35U3UQ.jpg&filename=DSC_0400.JPG)
![DSC_0405.JPG](/proxy/?url=https://content.instructables.com/FCY/PKMX/IN35U3UT/FCYPKMXIN35U3UT.jpg&filename=DSC_0405.JPG)
![DSC_0407.JPG](/proxy/?url=https://content.instructables.com/FR7/AUP3/IN35U3UV/FR7AUP3IN35U3UV.jpg&filename=DSC_0407.JPG)
![DSC_0409.JPG](/proxy/?url=https://content.instructables.com/FXK/YSYR/IN35U3VH/FXKYSYRIN35U3VH.jpg&filename=DSC_0409.JPG)
![Home made dual potentiometer](/proxy/?url=https://content.instructables.com/F14/O2B3/IN35U3XX/F14O2B3IN35U3XX.jpg&filename=Home made dual potentiometer)
The Chip MC4863 is a dual Audio Amplifier so that means it has two independent output signals ... which mean it require two different potentiometer in one package
I don't have one, so i build it one ...
Fix the Dual Potentiometer
![DSC_0414.JPG](/proxy/?url=https://content.instructables.com/FG8/OD0U/IN35U3VU/FG8OD0UIN35U3VU.jpg&filename=DSC_0414.JPG)
![DSC_0415.JPG](/proxy/?url=https://content.instructables.com/FV3/VAEN/IN35U3VV/FV3VAENIN35U3VV.jpg&filename=DSC_0415.JPG)
![DSC_0416.JPG](/proxy/?url=https://content.instructables.com/FT6/2M6P/IN35U3VZ/FT62M6PIN35U3VZ.jpg&filename=DSC_0416.JPG)
After the dual potentiometer is done, i fixed into the car
Replace the 67Khom Resistors by the DIY Dual Potentiometer
![DSC_0433.JPG](/proxy/?url=https://content.instructables.com/F0N/HKR8/IN35U3W6/F0NHKR8IN35U3W6.jpg&filename=DSC_0433.JPG)
![DSC_0435.JPG](/proxy/?url=https://content.instructables.com/FPT/HBDI/IN35U3W7/FPTHBDIIN35U3W7.jpg&filename=DSC_0435.JPG)
![DSC_0425.JPG](/proxy/?url=https://content.instructables.com/F4Q/ZA41/IN35U3W2/F4QZA41IN35U3W2.jpg&filename=DSC_0425.JPG)
![DSC_0432.JPG](/proxy/?url=https://content.instructables.com/FNK/W7R3/IN35U3W3/FNKW7R3IN35U3W3.jpg&filename=DSC_0432.JPG)
I disoldered SMD resistor and connect my DIY dual potentiometer
The Final Result in the Video
![Hack digital radio, replace the volume control](/proxy/?url=https://content.instructables.com/F57/PG9N/IN35U3YP/F57PG9NIN35U3YP.jpg&filename=Hack digital radio, replace the volume control)