Flatpack Coat Hanger

A product made from sheet material.

Tools

• Jigsaw
• Drill
• Small drill bit and a 9 mm drill bit
• Dremel with cutting tool
• Files
• Sanding paper (40, 80, 120, 240, 320)
• Small brush

Materials

• 6mm MDF 210 x 600 mm
• Epoxy glue
• M6 metric thread
• 2 flat washers
• 2 M6 Nuts
• 7 mm hollow metal tube
• Hobby glue

• Print the template 2 times on A4 printing paper.
• Glue the templates onto the MDF with the hobby glue.
• Saw a rough shape with the jigsaw out and saw then on the black lines of the template.
• Drill two holes on the + mark, start with a small drill bit and drill then a hole with the 9 mm drill bit.

• Use files for places you couldn’t saw with the jigsaw. Then use the sandpaper for the finishing.
• Use first the rough sandpaper to finish off with the soft sandpaper.

• Cut a 22 mm metric thread with the Dremel (1).
• Cut a 12 mm hollow metal tube with the Dremel (2).

• Prepare the epoxy glue, follow for this the instructions on the package of your epoxy glue.
• Using a small brush, apply glue on the inside of the nut and on the metric thread, screw them together.
• Wait until the glue has dried.
• Assemble the coat hanger.
• Apply on the other side of the coat hanger glue on the metric thread and on the second nut.

Wait until the glue has dried and now you have a working flatpack coat hanger.