Disassembling a Brother MFC-J450DW Printer

by Maximous in Circuits > Electronics

38246 Views, 22 Favorites, 0 Comments

Disassembling a Brother MFC-J450DW Printer

brother printer.jpg
IMG_4985.JPG

This is a rough guide that shows a Brother MFC-J450DW printer being disassembled for use in a later project. The printer came with the capabilities to print, scan, and fax but only printing was needed. The scanning and faxing components were removed to provide easier access to the printing internals of the machine.

Open Lid & Remove Cover

IMG_4811.JPG
IMG_4812.JPG
IMG_4813.JPG
IMG_4814.JPG
IMG_4815.JPG

The lid of the printer was opened and the first panel was removed by a combination of unscrewing and prying.

Remove Screws

IMG_4816.JPG

All screws above the main printing component were removed.

Remove Display and Buttons

IMG_4817.JPG
IMG_4818.JPG
IMG_4819.JPG
IMG_4820.JPG
IMG_4821.JPG
IMG_4822.JPG
IMG_4823.JPG

The display and buttons were pulled off of the printer. You get to see an interesting look at the capacitive buttons that are used to control the printer.

Remove Paper Tray

IMG_4824.JPG

Pull out the paper tray for now.

Ribbon Cables

IMG_4825.JPG
IMG_4826.JPG
IMG_4827.JPG
IMG_4828.JPG

Unplugged the ribbon cables for the front display and the scanner.

Fax Components

IMG_4829.JPG
IMG_4830.JPG
IMG_4831.JPG
IMG_4832.JPG
IMG_4833.JPG
IMG_4834.JPG
IMG_4835.JPG

Removed all of the fax components. It is recommended that you save the gears and stepper motor. These can be used in many other projects.

Scanner Components

IMG_4836.JPG
IMG_4837.JPG
IMG_4838.JPG
IMG_4839.JPG
IMG_4840.JPG

The scanner components were then removed. Better yet, another stepper motor was found!

Bare Printer

IMG_4842.JPG
IMG_4843.JPG
IMG_4844.JPG
IMG_4845.JPG
IMG_4846.JPG
IMG_4847.JPG
IMG_4848.JPG
IMG_4849.JPG

It can be seen from these pictures that the printer does not dispense ink directly from the cartridges. Instead it pumps the ink out of them and into the print head.

Uncovering Circuit Boards

IMG_4850.JPG
IMG_4851.JPG
IMG_4852.JPG
IMG_4853.JPG
IMG_4854.JPG

Removed some screws and exposed the circuit boards underneath.

Installing Ink

IMG_4855.JPG
IMG_4856.JPG
IMG_4857.JPG
IMG_4858.JPG

Installed the ink in the printer.

Overriding Safety

IMG_4859.JPG
IMG_4860.JPG
IMG_4861.JPG
IMG_4862.JPG

Had to tape down the safety switches to make the printer think all the covers were closed (the covers were removed entirely).

Starting Up the Printer

IMG_4864.JPG
IMG_4865.JPG
IMG_4868.JPG
IMG_4869.JPG

Started up the printer and it started cleaning the print heads automatically. After that was done, it was ready to print.

Test Print

Disassembled Printer Test

Ran a test print.

PCB Wires

IMG_4897.JPG
IMG_4898.JPG
IMG_4899.JPG
IMG_4900.JPG

The first part of this tutorial was to show that you can remove the scanner and fax and still have a working computer. The second part will show the complete tare down of the printer. This begins by removing the wires attached to the PCB.

LAN and Ink Cartridge PCB

IMG_4902.JPG
IMG_4903.JPG
IMG_4904.JPG
IMG_4905.JPG
IMG_4906.JPG
IMG_4907.JPG
IMG_4909.JPG
IMG_4901.JPG

Removing the PCB for the LAN connection and ink readings.

Ink Housing

IMG_4910.JPG
IMG_4911.JPG

Main PCB

IMG_4912.JPG
IMG_4913.JPG
IMG_4914.JPG
IMG_4915.JPG

Removed the main PCB

Reveal the Print Head

IMG_4916.JPG
IMG_4917.JPG
IMG_4918.JPG

Printer Speaker

IMG_4919.JPG
IMG_4920.JPG
IMG_4921.JPG
IMG_4922.JPG

Removed the printers speaker. It has a very strong magnet built in.

Chassis Separation

IMG_4923.JPG
IMG_4924.JPG
IMG_4925.JPG

Separated the chassis from the parts responsible for printing.

Ink Pumps

IMG_4926.JPG
IMG_4927.JPG
IMG_4928.JPG
IMG_4929.JPG
IMG_4930.JPG

Begin to remove the ink pumps

Encoder

IMG_4931.JPG
IMG_4932.JPG

Found a small encoder.

More Framework Removed

IMG_4935.JPG
IMG_4936.JPG
IMG_4937.JPG

Paper Tray Motor

IMG_4938.JPG
IMG_4939.JPG
IMG_4940.JPG

Removing Bulk

IMG_4941.JPG
IMG_4942.JPG
IMG_4943.JPG

Removed Motor

IMG_4944.JPG
IMG_4945.JPG
IMG_4946.JPG
IMG_4947.JPG
IMG_4948.JPG
IMG_4949.JPG

This motor has an attached encoder.

Uncovering the Print Head

IMG_4951.JPG
IMG_4952.JPG
IMG_4953.JPG
IMG_4954.JPG

Ink Pumping System

IMG_4955.JPG
IMG_4956.JPG
IMG_4957.JPG
IMG_4958.JPG
IMG_4959.JPG
IMG_4960.JPG
IMG_4961.JPG

Print Head

IMG_4962.JPG
IMG_4963.JPG
IMG_4964.JPG
IMG_4965.JPG
IMG_4966.JPG
IMG_4967.JPG
IMG_4968.JPG
IMG_4969.JPG
IMG_4970.JPG

Power Supply

IMG_4971.JPG
IMG_4972.JPG
IMG_4973.JPG

Finished Deconstruction

IMG_4974.JPG
IMG_4975.JPG
IMG_4976.JPG
IMG_4977.JPG
IMG_4978.JPG
IMG_4979.JPG
IMG_4980.JPG
IMG_4981.JPG
IMG_4984.JPG
IMG_4982.JPG
IMG_4983.JPG

I learned a lot about how a printer actually functions from this tare down. The hardest part was resisting the urge to break parts off. I had to keep double and triple checking to find that newly revealed screw that needed to be removed.