Dehumidifier Touch Sensor Auto Start

by erik_m in Circuits > Electronics

443 Views, 0 Favorites, 0 Comments

Dehumidifier Touch Sensor Auto Start

PXL_20230826_180646357.jpg
dehumidifier touch sensor auto start

I had a small thermo-electric dehumidifier that I wanted to control with a smart wifi plug (I found one with built in temperature and humidity sensor) but the dehumidifier would not auto start when powered on at the wall. I made a transistor based circuit to create a short pulse on start up and used it to trigger a reed relay which triggers the "power on" touch sensor. The sensor still works manually as well. The circuit was designed to work off the 5V supply for the dehumidifier microcontroller.

I've uploaded the Kicad 7.0 project archive here: https://drive.google.com/file/d/1yAaubCoT8H0EjchbGkzXRoTMRqyjwg4p/

Supplies

See the schematic for components. I simulated the circuit in Kicad which said C3 should be 47uF and C4 33uF, but after testing, I found that 22uF for C3 and 2.2uF for C4 gave a suitable delay and pulse length. C3 controls the delay before the pulse, C4 controls the pulse length.

I did the circuit board layout on stripboard/vero board.

The reed relay I used was a BR-500.

The thin wire for the touch sensor trigger was from an old electric motor winding, 0.16mm diameter according to my calipers.

Downloads

Touch Sensor Trigger Wire

making a wire spiral
PXL_20230823_235950769.jpg
PXL_20230824_000254701.jpg
PXL_20230824_000548292.jpg
PXL_20230824_000735258.jpg
PXL_20230908_220204502.jpg

To make the wire spiral to place above the touch sensor, I wrapped the thin insulated wire around the conical end of a pencil and then squashed it flat. It's enamelled/insulated wire but I added a piece of sticky tape to add a bit of extra insulation and hold it together and in place.

Everything Else

PXL_20230826_181047769.jpg
PXL_20230908_221337337.jpg
PXL_20230902_212125624.jpg
PCB layout.jpg
PXL_20230908_212428573.jpg
PXL_20230729_220031152.jpg

I based the circuit on the "Delay On Timer Circuit" on this website but modified it to make a short pulse. I used Kicad to simulate it but found I had to use quite different value capacitors in practice to get the desired timing. I'm a novice at electronics, I just recently watched a youtube video about how transistor current gain can vary a fair bit between components, so it's possible you might have to play with resistor and/or capacitor values to get the circuit to work for you. I'd suggest simulating it in Kicad to get an idea how changing components affects it.

I 3d printed a couple of mounts for the pcb which I glued to the dehumidifier top cover. I've attached the 3d file.

Hopefully you can figure out the stripboard layout from the photos.