DIY Bench Power Supply

by RP HOBBYIST in Workshop > 3D Printing

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DIY Bench Power Supply

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Fully 3D Printed Power Supply. Here I am building a Modern look Power Supply with Max 240Watt Output.

Features:

-Multi USB hub

-Multiple Output Voltage

-RGB Light

-Modern Look


Supplies

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1) Power Supply 24v 10A

2) Connectors (Your choice)

XT60 - Male and Female - Pcs

DC Power Jack Socket Female and Male 2.1x5.5mm - Pcs

3) Screws : 20x3 mm, 20x5mm, 40x5mm

4) Wires

5) Push latching Switch

6) Acrylic Sheet 36 x 22 cm and 2mm thick

7) 3D printed parts

8) 12v Fan

9) Power Control Circuit - DPS3012

10) 3A 250V AC SPST ON-OFF Round Rocker Switch – 3 Pcs

11) LM2596 DC to DC Step Down 12v to 5v

12) LED Strip 12v

Design in Fusion360

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3D Designed in Fusion360 Software

3D Printed Parts

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Painting

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Join the Base

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Join each parts using Super Glue.

Join the Main Body

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Use Screws 20x3mm for joining two Parts.

Join the Base to Main Body

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Join the base and main body with long screws 40x5mm or super glue.

Join the Handle to Main Body

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Use screws 20x5mm to join the handle to the main body.

Attach the Fan to Back Lid

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Use screws to attach the fan to the back Lid

Attach Power Supply on the Main Body

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Use Super Glue to join the power supply on the main body.

Prepare the Cable With XT60 Connector Female

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Make the cables connector Female with a wire length near 50cm. (2 Pairs)

Prepare the Cable With DC Power Jack Connector Female

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Make the cables connector Female with a wire length near 50cm. (2 Pairs)

Insert All Front Components

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Insert LCD Display, USB Hub, XT60 Female Cable Connector, DC Jack Female Cable Connector, and Switches as shown in the image.

Attach Power Control Board

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Wire Harness 24v Power Wires

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Use super glue to stick the wire with the main body.

Wire Harness of 12v and 5v Power Wire

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Use PVC Pipe For Guiding And Hide Small Wires

LM2596 Dc to Dc Step Down for Powering the USB Hub

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LM2596 Dc to Dc Step Down for powering the USB Hub.

Attach Back Lid Using Screws

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Attach LED Strip to Bottom of Power Supply

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Acrylic Sheet 36 X 22 Cm and 2mm Thick

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Make holes of 3mm diameter and depth of 20mm on the side of the main body and use the screw to attach the acrylic sheet.

Final Look!!!!

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