DIY Lithium LiFePo4 12v 18 Amp Battery

by Steve Willson Kujur in Circuits > Electronics

10714 Views, 58 Favorites, 0 Comments

DIY Lithium LiFePo4 12v 18 Amp Battery

LifeP04  (1).jpg

Hey! everyone My name is Steve

Today I’m Gonna show how I build this 12V 4S3P LiFePo4 Battery Pack With BMS and Balance Charging

Click Here to See The Video

Let's Start

Features

LifeP04  (50).jpg
LifeP04  (6).jpg
LifeP04  (2).jpg

Total Output Power

  • 18000 mAh @ 12.8V

Input Power " Charging "

  • 9000 mAh Constant Current
  • 14.6v Constant Voltage

Built-in Protection

  • Over Load Protection
  • Short Circuit Protection
  • Over Heat Protection
  • Low Voltage Protection
  • Over Voltage Protection
  • Cell Balancing


Note - Please see the images for better understanding

Thing I've Used

LifeP04  (4).jpg
LifeP04  (10).jpg
LifeP04  (8).jpg
LifeP04  (9).jpg
LifeP04  (11).jpg
LifeP04  (12).jpg
LifeP04  (13).jpg

LCSC

Banggood

Amazon

Aliexpress

Note - Please see the images for better understanding

LiFePo4 Battery

LifeP04  (5).jpg

These are really high-quality FBTech 32650 Cells this cells can easily get you 2000-2500 Cycles these are rated for 3C I’ve Personally Capacity Tested these cells and the result 100% what they are Rated for and I got 6000mAh

I love this Chemistry LiFePo4

Note - Please see the images for better understanding

Sponsor

FD3BH36K5VPTCKL.LARGE.jpg

Today's Article is Sponsored by lcsc.com
They are the Largest Electronics Components Supplier From China Ready to Ship within 4 Hours and they ship World Wide

Wiring Diagram

LifeP04 2.jpg

Note - Please see the images for better understanding

Assembly

LifeP04  (14).jpg
LifeP04  (15).jpg
LifeP04  (16).jpg
LifeP04  (18).jpg
LifeP04  (17).jpg
LifeP04  (19).jpg
LifeP04  (20).jpg
LifeP04  (21).jpg
LifeP04  (22).jpg
LifeP04  (23).jpg
LifeP04  (25).jpg
LifeP04  (26).jpg
  • Make sure all the batteries are at the same voltage and same capacity
  • Now Assemble the holders
  • Now put one by one cell into the battery holders
  • Now use Kapton tape to tape it all

Kapton Tape - it is used to avoid the heat basically it is a heat resistance tape

Note - Please see the images for better understanding

Welding

LifeP04  (24).jpg
LifeP04  (27).jpg
LifeP04  (49).jpg
LifeP04  (28).jpg
LifeP04  (29).jpg
LifeP04  (30).jpg

For Welding, I Used Spot Welder don't use soldering Iron It may damage your battery

  • Now cut down the Nickle plated strip tape at the Right Length
  • First, make a pair of 3 parallel battery as shown in the picture
  • and then connect all the 4 pair in series
  • This connection is called 4S 3P
  • You can also see the connection diagram above

4S - Stands for 4 Series

3P - Stands for 3 Parallel


Note - Please see the images for better understanding

Battery Management System

LifeP04  (32).jpg
LifeP04  (33).jpg
LifeP04  (34).jpg
LifeP04  (35).jpg
LifeP04  (36).jpg
LifeP04  (37).jpg
LifeP04  (38).jpg
LifeP04  (39).jpg

To insulate the BMS From Battery I used 2-3 layer of Kapton Tape and Dual Sided tape

Note - Please see the images for better understanding

BMS Wiring

LifeP04  (40).jpg
LifeP04  (41).jpg
LifeP04  (42).jpg
LifeP04  (43).jpg
LifeP04  (44).jpg
LifeP04  (45).jpg
LifeP04  (51).jpg

I used 22 AWG Silicone wire and cut it to the right length and soldered wire according to Wiring Diagram and used XT60 As Output

Note - Please see the images for better understanding

Finished

LifeP04  (46).jpg
LifeP04  (47).jpg
LifeP04  (48).jpg
LifeP04  (3).jpg
LifeP04  (7).jpg

The Battery Has Been Finished I used a 55 Watt Car Headlight Bulb H4 to Test It and it Glows Very Bright

That's all for today guys!

Click Here to See The Video

You Just Made It

Thank you for visiting my Instructables Stay tuned for next Projects