DIY 200 Watt Portable Amplifier
by Steve Willson Kujur in Circuits > Audio
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DIY 200 Watt Portable Amplifier
Hey! everyone My name is Steve.
Today I'm going to show you How to Make 200 Watt Portable Amplifier
Let's Start
Features
Output Power
- 100 Watt x 2 @ 2Ohms
Input Power
- 11 - 24V DC
Built-in Protection
- Over Load Protection
- Short Circuit Protection
-
Over Heat Protection
Thing I've Used
Banggood
- Amplifier Board - https://bit.ly/2PTgM6F
- Aluminium Case - https://bit.ly/2FmHkIN
- Speakon Connector - https://bit.ly/2FmHkIN
- XT60 Connector - https://bit.ly/2FmHkIN
- PCB Stand-Off - https://bit.ly/2FmHkIN
- Heat Shrink Tube - https://bit.ly/2FmHkIN
- RCA Connector - https://bit.ly/2FmHkIN
- Rubber Pad - https://bit.ly/2FmHkIN
- Speakon Male Connector - https://bit.ly/2FmHkIN
- Drill Bit - https://bit.ly/2FmHkIN
Amazon
- Amplifier Board - https://amzn.to/2S9D94w
- Aluminium Case - https://amzn.to/2S9D94w
- Speakon Connector - https://amzn.to/2S9D94w
- XT60 Connector - https://amzn.to/2S9D94w
- PCB Stand-Off - https://amzn.to/2S9D94w
- Heat Shrink Tube - https://amzn.to/2S9D94w
- RCA Connector - https://amzn.to/2S9D94w
- Rubber Pad - https://amzn.to/2S9D94w
- Speakon Male Connector - https://amzn.to/2S9D94w
- Drill Bit - https://amzn.to/2S9D94w
Aliexpress
- Amplifier Board - http://bit.ly/2zq2y33
- Aluminium Case - http://bit.ly/2zq2y33
- Speakon Connector - http://bit.ly/2zq2y33
- XT60 Connector - http://bit.ly/2zq2y33
- PCB Stand-Off - http://bit.ly/2zq2y33
- Heat Shrink Tube - http://bit.ly/2zq2y33
- RCA Connector - http://bit.ly/2zq2y33
- Rubber Pad - http://bit.ly/2zq2y33
- Speakon Male Connector - http://bit.ly/2zq2y33
- Drill Bit - http://bit.ly/2zq2y33
https://www.utsource.net/ is an online platform for electronic technicians, Makers, Enthusiasts, Kids to find electronic components
Marking & Drilling
- I Used a Philips Head Screw Driver to Open the Encloser
- And Then I placed the amplifier on top of the Encloser and used a Center Punch to Punch 4 Holes
- And then I used a 3mm Drill Bit to Drill the Punches
Drilling Front Panel
- For Audio Input I used a Pair of RCA Sockets So, I used a 3mm Drill Bit to drill the corresponding holes and then I used a Step Drill bit to enlarge the holes
- For Volume Controle I used a 22K Dual Gang Potentiometer So, I used a 3mm Drill Bit to drill the corresponding holes and then I used a Step Drill bit to enlarge the holes
Drilling Back Panel
- For Audio Output I used a Female Speakon Socket So, I used a 3mm Drill Bit to drill the corresponding holes and then I used a Step Drill bit to enlarge the holes
- For Power Input I Used a Mountable Female XT60 So, I used a Sharp tool to make an outline on the panel and used 1mm Drill bit to drill " See the Image "
- And Used a File to make it Prefect " See the Image "
Circuit Diagram
Assembling of Front Panel
- First, I Installed 2 RCA Sockets
- And then Installed Potentiometer " See the Image "
- And i Soldered Shielded wire according to the Diagram " See the Image "
Assembling of Back Panel
- First, I Installed Female Speakon Connector using 2 Nuts and Bolts
- And then I Installed XT60 Using 2 Nuts and Bolts
- And then I Soldered Some thick Wire " See the Image "
Board Assembly
- I used some Stand-off to give it some clearance
- And then I Removed the Screw Terminal Connectors to make some Space Inside
- And Then I Soldered 4 Speaker wire for Each Channel and 2 wire for power input " See the Image "
Final Assembly
- First, I Inserted the main board and then I've used 4 M3 Screws to tighten it up
- And then I closed the Back panel and used 4 M3 Screws to tighten it up
- And then I used a tweezer to put signal wire " See the Image "
- And then I closed the Front panel and used 4 M3 Screws to tighten it up
- Lastly, I used 4 rubber pad " legs " " See the Image "
Setup and Enjoy
- The Amplifier is Finished
- Now Just Plug the power and Enjoy
You Just Made It
Thank you for visiting my Instructables Stay tuned for next Projects