Custom Miter Box
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For large projects a miter box or miter saw is good enough, but for small projects, you may want to make your own custom miter box. This instructable shows how to make such a miter box and is intended to be used for one-off projects. The miter box pictured was used to cut 1/4" wide brass strips with a hack saw. For this, you will need:
- Base: A piece of wood as a foundation for the miter box.
- Guides: Two long pieces of wood as sides for the miter box.
- Glue: Wood glue.
- Saw: Hacksaw blade.
- Alignment: Miscellaneous square pieces of wood for alignment.
You may want to plane the pieces before you glue for better accuracy.
Alignment & Gluing
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In this step, glue the other sides of the miter box to the foundation. Use other pieces of wood to align:
- Glue one side, align to edge of the box's foundation.
- Wipe excess glue.
- Place work piece (what you'll cut) into the miter box.
- Glue down the other side of the miter box, with work piece in the middle.
- Remove work piece.
- Wipe excess glue.
Saw & Use
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Use additional pieces of wood to align a saw blade to the miter box and make a groove for the blade.