Custom Handmade Wood Sign

by travis.muszynski in Workshop > Woodworking

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Custom Handmade Wood Sign

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www.howidothingsdiy.com

In this video I’ll be showing you how to make a 3D sign for my shop. This is handmade as I do not have a CNC. To make this sign, I printed a stencil on paper using MS paint and then cut it out. I then used spray adhesive to glue it to the board. Then I cut it out using a jigsaw and carved out the lettering using a Dremel with engraving bits. Finally, I painted it and hung it in my workshop.

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Supplies

Wood

Paint of your Choice

Makita Circular Saw

Jigsaw

Dremel Carving Bits

General Spray Adhesive

Sander

Make Stencil

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To make the stencil, I used Microsoft paint to resize the logo and printed them on 4 sheets of paper. Then I cut them out with scissors and a razor blade.

Attach Stencil to Wood

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Use general purpose adhesive or tack glue to attach the stencils to the wood.

Cut Outside Shape

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Using a jig saw and a fine tooth blade, cut out the outside perimeter. This sign has two saw blades slightly offset, so I repeated this step.

Use Dremel to Engrave Inner Details

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Using a Dremel with a carving bit, carefully engrave the profile of the center details.

Remove Stencil

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Try to pull the stencil off. If it does not come off easily or cleanly, sand the remaining stencil off with a sander.

Use Dremel to Fill in Detail

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Once the stencil is removed, fill in the details. My logo letters have a hand sketched font, so this process was perfect to replicate it.

Final Sand

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Sand the sign with 220 grit sanding paper. Be sure to get all the small detailed areas as well.

Paint

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Paint the sign to your liking with the colors you chose.

Final Assembly

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Finally, assemble your sign. In this case, I just used wood glue and clamped the assembly together and let it dry over night.

Hang your sign and enjoy the life it brings to your space!