Custom Handmade Wood Sign
by travis.muszynski in Workshop > Woodworking
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Custom Handmade Wood Sign
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In this video I’ll be showing you how to make a 3D sign for my shop. This is handmade as I do not have a CNC. To make this sign, I printed a stencil on paper using MS paint and then cut it out. I then used spray adhesive to glue it to the board. Then I cut it out using a jigsaw and carved out the lettering using a Dremel with engraving bits. Finally, I painted it and hung it in my workshop.
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Supplies
Wood
Paint of your Choice
Makita Circular Saw
Jigsaw
Dremel Carving Bits
General Spray Adhesive
Sander
Make Stencil
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To make the stencil, I used Microsoft paint to resize the logo and printed them on 4 sheets of paper. Then I cut them out with scissors and a razor blade.
Attach Stencil to Wood
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Use general purpose adhesive or tack glue to attach the stencils to the wood.
Cut Outside Shape
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Using a jig saw and a fine tooth blade, cut out the outside perimeter. This sign has two saw blades slightly offset, so I repeated this step.
Use Dremel to Engrave Inner Details
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Using a Dremel with a carving bit, carefully engrave the profile of the center details.
Remove Stencil
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Try to pull the stencil off. If it does not come off easily or cleanly, sand the remaining stencil off with a sander.
Use Dremel to Fill in Detail
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Once the stencil is removed, fill in the details. My logo letters have a hand sketched font, so this process was perfect to replicate it.
Final Sand
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Sand the sign with 220 grit sanding paper. Be sure to get all the small detailed areas as well.
Paint
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Paint the sign to your liking with the colors you chose.
Final Assembly
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Finally, assemble your sign. In this case, I just used wood glue and clamped the assembly together and let it dry over night.
Hang your sign and enjoy the life it brings to your space!