Crank Flash Light
I wanted a reliable hand crank light that would not wear your arm out in times of need
A retro look was desired too
A retro look was desired too
Find a Good Stepper Motor
I found several stepper motors but they were either too big, or did not produce enough voltage at a slow speed
This one is from a scanner off a copier.
What makes it suitable are three factors, one it has gear reduction (increase from our perspective) this saves a ton of time, second it has two armatures stacked, these can be connected in series to double voltage(almost)
Third it's small and makes a solid 6 volts AC
At a slow crank speed
This one is from a scanner off a copier.
What makes it suitable are three factors, one it has gear reduction (increase from our perspective) this saves a ton of time, second it has two armatures stacked, these can be connected in series to double voltage(almost)
Third it's small and makes a solid 6 volts AC
At a slow crank speed
Where Is the Current
A very easy way to find the highest voltage is to measure the various wires through a swing meter, I have both digital and analog but watching the needle swing is much easier to see what coil is putting out
In this case the red line was about half so I clipped it off
In this case the red line was about half so I clipped it off
What Kind of Current
What your getting from this little motor is a alternating current I have seen people here using un-rectified current it works but you are working twice as hard using only half the signal
If you don't want to make a bridge just use an old style filament bulb (that's if you were going to be using LEDs )
If you don't want to make a bridge just use an old style filament bulb (that's if you were going to be using LEDs )
Full Wave Rectifier
This is a very common full wave rectifier made from scrounged diodes
If this does not make sense just google there are thousands of pages about them
If this does not make sense just google there are thousands of pages about them
Add a Crank
I wanted a sturdy crank I thought this is where it would break so I took my time
The red washer is to smooth operation
A step bit is almost mandatory
The red washer is to smooth operation
A step bit is almost mandatory
Stick It All Together
This flash light was from the 1960's there is lots of room I plan to add a super capacitor when I place my next electronics order
The bulb is an led upgrade from Walmart
It keeps the retro look the crank is from an old mechanical adding machine
All I can say is when you are testing your motor if you can't get your LEDs to light with a flip of the rotor you are not going to be happy with how hard you have to crank
The bulb is an led upgrade from Walmart
It keeps the retro look the crank is from an old mechanical adding machine
All I can say is when you are testing your motor if you can't get your LEDs to light with a flip of the rotor you are not going to be happy with how hard you have to crank